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SAFETY ASSEMBLY OPERATION MAINTENANCE Table of Contents Safety .................................................2 Maintenance ......................................12 Specifications .....................................4 Parts List and Diagram ......................14 Assembly ............................................4 Warranty ............................................16 Operation ............................................8 WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol.
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Assembly Specific Safety Information 1. Assemble completely according to instructions 5. Do not assemble when tired or when under and install Height Pins and R-pins before use. the influence of drugs or medication. Improper assembly can create hazards. 6. Weight capacity and other product 2. Assemble or adjust height capabilities apply to properly and only with assistance. completely assembled product only. 3. Keep assembly area clean and well lit. 7. Inspect the gantry crane as explained i
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SAFETY ASSEMBLY OPERATION MAINTENANCE Specifications Model 41188 69513 Load Rating 1 Ton (2,000 lb.) Min. Height 99-1/2 IN. 100 IN. Max. Height 148 IN. 147 IN. Distance Between Posts 94 IN. 93 IN. I-Beam 2-7/8 IN. W 3 IN. W Assembly Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. TO PREVENT SERIOUS INJURY AND DEATH: Wear ANSI-approved safety goggles, hard hat, heavy-duty
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Assembly Instructions 1. Attach each Post Insert (1) to the I-Beam (4) 2. Attach two Casters (9) to each using four Beam Bolts (29), Washers (19), Base Assembly (3) using Spring Washers (15), and Nuts (16). Caster Bolts (11), Spring Washers (12), The Post Assemblies must be and Nuts (13). See Figure B. turned so that the Pulley Boxes (6) face outward. See Figure A. kingpin bearing raceway Post Insert (1) Caster (9) Base Assembly (3) Bolt (29), Washer (19) Figure B NOTE: Before attach
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SAFETY ASSEMBLY OPERATION MAINTENANCE 3. Attach each Vertical Post Assembly to each Base Assembly, making certain that each Pulley Assembly (6) is to the outside of the Crane. See Figure C. Strut (5) Vertical Post (1, 2) Vertical Post Base (1, 2) Assembly (3) Figure C 4. From the top, insert four Bolts (17) Base through the base of the Vertical Post Assembly (3) Assembly and into Base Assembly. Figure D Slip on Washer (19), Spring Washer (15) and secure by tightening on Nuts (16).
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8. Insert the Height Pin (7) through the 11. Attach a Handle (8) to each Pulley (6). Vertical Post Assembly so that it goes all See Figure F. the way through. Slide the R-Pin (18) through the hole in the Height Pin to Pulley (6) secure the Inner Vertical Post into place. Repeat for the second Vertical Post Assembly. 9. Tighten down all of the Nuts and Bolts and make certain that the entire Telescoping Gantry Crane Assembly is tight and secure. 10. With assistance, tilt the Gantry Crane
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SAFETY ASSEMBLY OPERATION MAINTENANCE Operation TO PREVENT SERIOUS INJURY and DEATH: The use of gantry cranes is subject to certain hazards that cannot be met by mechanical means, but only by the exercise of intelligence, care, common sense, and experience in anticipating the motions that will occur as a result of operating the controls. Wear ANSI-approved safety goggles, hard hat, heavy-duty work gloves, and steel-toed work boots during operation. Do not use without Locking Pins (7) in pla
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Before Operating Hoist 1. Familiarize yourself with all operating controls 4. Only a qualified technician should of the hoist and with the operation(s) to be perform maintenance to the hoist. performed. Instructions include, the warnings 5. Designate a work area that on the hoist, and the safety and operating is clean and well-lit. instructions portion of this manual. The work area must not allow access by children or pets to 2. WARNING! TO PREVENT SERIOUS prevent distraction and inju
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SAFETY ASSEMBLY OPERATION MAINTENANCE WARNING! Follow all safety warnings and instructions for the trolley and hoist you will use with this gantry crane. Additional selected operation points follow: Applying the Load 1. Attach the load to the load hook securely 2. Properly seat the sling or other device by properly rated, suitable means, in the base (bowl or saddle) of the hook such as chains, shackles, hooks, (see the left side diagram on Figure H). lifting slings, etc. Load must be att
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Moving the Load 1. Do not engage in any activity which 6. Each time a load approaching rated capacity will divert the operator’s attention is handled, check hoist brake action by while operating the hoist. lifting the load just clear of supports and continuing only after verifying that the 2. Respond to signals from brake system is operating properly. a designated person only. However, always obey a stop signal, 7. WARNING! Do not carry any no matter who gives it. load over any person. 3
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SAFETY ASSEMBLY OPERATION MAINTENANCE Inspection, Testing, and Maintenance Procedures not specifically explained in this manual must be performed only by a qualified technician. TO PREVENT SERIOUS INJURY AND DEATH: Before any inspection, testing or maintenance procedure: 1. Move the gantry crane to a location where it will cause the least interference with other cranes and operations in the area. 2. Land any load that is attached to the gantry crane. 3. Use warning signs and barriers on the
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Storage Inspection 1. A gantry crane that has been idle 2. A gantry crane that has been idle for a for a period of a month or more, period of a year or more, must be inspected but less than a year, must be inspected before being placed in service according before being placed in service according to the Periodic Inspection requirements, to the Frequent Inspection requirements. and then tested according to the procedure in the Testing section below. Maintenance 3. Note the following regardin
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SAFETY ASSEMBLY OPERATION MAINTENANCE Parts List and Diagram PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DIS
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Assembly Diagram 29 29 28 Items 41188 For technical questions, please call 1-800-444-3353. Page 15 69513 MAINTENANCE OPERATION ASSEMBLY SAFETY
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Limited 90 Day Warranty Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installatio
