KTM 640 DUKE II user manual

User manual for the device KTM 640 DUKE II

Device: KTM 640 DUKE II
Category: Motorcycle
Manufacturer: KTM
Size: 4.55 MB
Added : 3/6/2014
Number of pages: 36
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Abstracts of contents
Summary of the content on the page No. 1

SPAREPARTSMANUAL2004
ERSATZTEILKATALOG: FAHRGESTELL
SPARE PARTS MANUAL: CHASSIS
640 DUKE II

Summary of the content on the page No. 2

Summary of the content on the page No. 3

INHALTSVERZEICHNIS INDEX TELEGABEL WP USD 43 GABELBEINE WP USD 43 LENKER, ARMATUREN HANDBREMSZYLINDER BREMBO FRONT FORK WP USD 43 FORK LEGS WP USD 43 HANDLEBAR, CONTROLS HAND BRAKE CYLINDER BREMBO cs 5 fs 5 eo 5 1 jk jm dn bk ds ep dl ds bl (#) bp er 6 ct fk bm 2 4 bq 6 et bm bn dt ft fl 6 dr br fm 9 (#) 8 (#) ck gm 1 cm bs go gk SEITE fk SEITE SEITE SEITE (#) cn dk gq gp dp bt 4 dl ep fp en (#) gr Page Page Page Page fk bm em 5 2 bp cm dk 3 (#) 6gs d

Summary of the content on the page No. 4

INHALTSVERZEICHNIS INDEX ENDDÄMPFER LUFTFILTERKASTEN TANK, SITZBANK, VERKLEIDUNG MASKE, KOTFLÜGEL SILENCER AIR FILTER BOX TANK, SEAT, COVER MASK, FENDERS 4 1 bt ek 3 5 br bp fk cr 4 ds cr # cs dk fn 4 bt cr cs dl 5 fl 5 fk cr bq bk 7 bs cn 6 SEITE SEITE cn SEITE SEITE dr dm 1 cl 3 bo dt bl cp dr 2 bp dl Page Page Page Page bm bn bq co co dr bm bm 3 bk 2 #, 48 cm ds bs 2 20 21 9bt 22 24 1 co 5 cs 6 dq cr cm ds em 7 dn ct cn fm 4 ds el cm cl fk fq 8 cq

Summary of the content on the page No. 5

INHALTSVERZEICHNIS INDEX KTM-Sportmotorcycle AG reserves the right to modify any equipment, techni- Die KTM-Sportmotorcycle AG behält sich das Recht vor, Ausrüstung, cal specifications, colors, materials, services offered and rendered, and the like technische Angaben, Farben, Materialien, Dienstleistungsangebote, so as to adapt them to local conditions without previous announcement and Serviceleistungen und ähnliche Dinge ohne vorheriger Ankündigung w

Summary of the content on the page No. 6

04-587.01.0 FRONT FORK WP USD 43 640 TELEGABEL WP USD 43 2004 FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY 1* 0518.Y738LS GABELBEIN LI. WP 4357 ROMA 04 FORK LEG L/S WP 4357 ROMA 04 1 2* 0518.Y738RS GABELBEIN RE. WP 4357 ROMA 04 FORK LEG R/S WP 4357 ROMA 04 1 5 0015 080303 SK.BUNDSCHRAUBE M 8X30 SW=10 HH COLLAR SCREW M 8X30 WS=10 4 6* 0984 100706 ZYL.SCHR. DIN6912-M10X70 10.9 AH SCREW DIN6912-M10X70 10.9 2 10 587.01.032.000 GABELBR.UNT.KPL. X=35MM/

Summary of the content on the page No. 7

04-587.01.1 FORK LEGS WP USD 43 640 GABELBEINE WP USD 43 2004 FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY 1 4860.0020S VERSCHL.KAPPE+BÜCHSE M51X1,5 SREW CAP+BUSH M51X1,5 2 2 4681.0340 O-RING NBR 45X2 O-RING NBR 45X2 2 3 4860.0018 EINSTELLKNOPF ZUGSTUFE KNOB REBOUNG ADJUSTER 2 4 4860.0020S1 VERSCHLUSSKAPPE M51X1,5 KPL. SCREW CAP M51X1,5 CPL. 2 6 3 em 5 4054.0603 STAHLKUGEL D=3MM

Summary of the content on the page No. 8

04-587.01.1 FORK LEGS WP USD 43 640 GABELBEINE WP USD 43 2004 FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY 49 4860.0215 KONTROLLVENTIL 8X20X0,1 CHECK VALVE 8X20X0,1 2 49 4860.0216 KONTROLLVENTIL 8X22X0,1 CHECK VALVE 8X22X0,1 2 50 4054.0401 SCHEIBE 6X14X0,1 SHIM 6X14X0,1 X 50 4054.0402 SCHEIBE 6X16X0,1 SHIM 6X16X0,1 X 6 3 em 50 4054.0403 SCHEIBE 6X18X0,1

Summary of the content on the page No. 9

04-587.02.0 HANDLEBAR, CONTROLS 640 LENKER, ARMATUREN 2004 FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY cs 1 587.02.001.000 LENKER ALU DUKE 2002 HANDLEBAR ALU DUKE 2002 1 3 583.02.004.044 VIBRATIONSDÄMPFER KPL. ‘94 VIBRATIONS ABSORBER CPL. ‘94 2 jm 6 584.02.050.000 CHOKEHEBEL LC4 2002 CHOKE LEVER LC4 2002 1 8 584.02.095.100 KALTSTARTSEIL F. MIKUNI LC4 02 CHOKE CABLE F. MIKUNI LC4 02 1 12* 583.02.003.100 DREHGR.ÜBERZUG DOMINO

Summary of the content on the page No. 10

04-587.13.0 HAND BRAKE CYLINDER BREMBO 640 HANDBREMSZYLINDER BREMBO 2004 FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY 1 587.13.001.100 HANDBREMSZYL.DUKE VERSTEL.2003 HANDBRAKE CYL.DUKE ADJUST.2003 1 2 587.13.002.100 HANDBREMSHEBEL LOSE VERST.2003 HAND BRAKE LEVER LOOSE ADJ. 03 1 4 587.13.004.000 ABDECKKAPPE FÜR HEBELSCHRAUBE COVERING CAP FOR LEVER SCREW 1 9 583.13.009.000 GUMMIBALG DUKE RUBBER BOOT DUKE 1 11 587.13.011.000 BREMSSCHLAUCH VORN

Summary of the content on the page No. 11

04-587.03.0 FRAME, SUB FRAME 640 RAHMEN, AUSLEGER 2004 FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY 1* 587.03.001.344/30 RAHMEN KPL. DUKE „K4“ SCHW. 04 FRAME CPL. DUKE „K4“ BLACK 04 1 2 587.03.002.044 AUSLEGER KPL. SCHWARZ DUKE ‘99 SUB FRAME CPL. BLACK DUKE ‘99 1 4 4 583.03.002.090 VERSCHLUSSTOPFEN 12 X 17 MM PLUG 12 X 17 MM 2 5* 587.03.048.000/30 FUSSRAST.TRÄGER HI.LI.SCHW. 04 FOOTREST BRACKET RE.L/S BLA.04 1 2 5 581.03.004.200/30 FUSSRASTENTRÄGER HI.RE.SCHWAR

Summary of the content on the page No. 12

04-587.03.0 FRAME, SUB FRAME 640 RAHMEN, AUSLEGER 2004 FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY 55 584.03.060.065 BÜCHSE KETTENROLLE 8X12X23 ‘98 BUSH CHAIN ROLL 8X12X23 ‘98 1 59 511.03.053.000 KETTENGLEITSTÜCK UNTEN ‘97 CHAIN SLIDING PIECE BELOW ‘97 1 4 60 511.03.053.051 BÜCHSE 8,2X10X20 BUSHING 8,2X10X20 1 61 544.03.135.000 VERSCHLUSSPFROPFEN SFL10 PLASTIC CAP SFL10 1 2 68 360.03.014.000 SCHNORR-SICHERUNGSSCHEIBE 8M

Summary of the content on the page No. 13

04-587.03.1 SIDE STAND 640 SEITENSTÄNDER 2004 FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY 23* 587.03.023.100/30 SEITENSTÄNDER SCHWARZ 04 SIDE STAND BLACK 04 1 L=392 MM L=392 MM 26* 584.03.026.600 SEITENSTÄNDERKONSOLE KPL. 03 SIDESTAND BRACKET CPL. 03 1 27 582.03.027.200 SCHRAUBE F. SEITENST. M10X26,7 SCREW FOR SIDE STAND M10X26,7 1 29 584.03.030.000 STÄNDERFEDER D=7,7MM ‘97 SIDE STAND SPRING D=7,7MM ‘97 1

Summary of the content on the page No. 14

04-587.04.0 SWINGARM, CHAIN GUARD 640 SCHWINGARM, KETTENSCHUTZ 2004 FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY 1 587.04.030.244 SCHWINGE KPL. DUKE 2002 SWINGARM CPL. DUKE 2002 1 3 583.03.030.011 EXZENTER LINKS ‘94 ECCENTRICS L/S ‘94 1 4 583.03.130.011 EXZENTER RECHTS ‘94 ECCENTRICS R/S ‘94 1 5 583.10.085.000 STECKACHSE HI. L=232MM DUKE’94 WHEEL SPINDLE REAR L=232MM ‘94 1 7 0835 100456 STIFTSCHRAUBE DIN083

Summary of the content on the page No. 15

03-587.04.1 PRO LEVER SYSTEM 640 PRO LEVER ANLENKUNG 2004 FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY 1 583.03.080.244 WINKELH.KPL.GESCHMIEDET LC4’99 ROCKER ARM CPL. FORGED LC4 ‘99 1 2 546.03.097.000 NADELHÜLSE HK 2016 NEEDLE BUSH HK 2016 4 3 546.03.081.000 LAGERHÜLSE 15 X 20 X 48 BUSHING SLEEVE 15 X 20 X 48 2 4 546.03.090.010 STAHLSCHEIBE 15,2X19X0,1 STEEL WASHER 15,2X19X0,1 X bp 4 546.03.090.020 STAHLSCHEIBE 15,2X19X0,2 STE

Summary of the content on the page No. 16

04-587.13.1 REAR BRAKE CONTROL 640 FUSSBREMSBETÄTIGUNG 2004 FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY 1 0991 080353 SENKSCHRAUBE DIN7991-M 8X35 FLAT HEAD SCREW DIN7991-M 8X35 1 2 583.03.061.000 FASONSCHEIBE ALU 8 X 24 MM SPECIAL WASHER ALU 8 X 24 MM 1 3* 584.03.070.244 FUSSBREMSHEBEL KLAPPBAR KPL.04 FOOT BRAKE LEV. FOLDING CPL.04 1 dm 4 0625 006087 RILLENKUGELLAGER 608 2RS C3 GROOVED BALL BEAR. 608 2RS C3 2 5 0991 060203 SENKSCHRAUBE DIN7991 M6X20 8.

Summary of the content on the page No. 17

04-587.04.2 SHOCK ABSORBER WP 640 FEDERBEIN WP 2004 FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY 1* 0118.Y736 MONOSHOCK 4681 BAVP DUKE 04 MONOSHOCK 4681 BAVP DUKE 04 1 14 565.03.086.000 SONDERSCHRAUBE M10X47 SW=17 SPECIAL SCREW M10X47 WS=17 1 15 565.03.093.000 SONDERSCHRAUBE M10X55 SW=17 SPECIAL SCREW M10X55 WS=17 1 16 0125 100003 UNTERLEGSCHEIBE DIN 125 A 10,5 WASHER DIN0125-A10,5 2 bo 17 543.10.086.100 SS.MUTTER M10 CU SW=1

Summary of the content on the page No. 18

04-587.04.3 SHOCK ABSORBER WP DISASSEMBLED 640 FEDERBEIN WP ZERLEGT 2004 FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY bp 1 4681.1558 FEDERBEINUNTERTEIL-GABEL L75B SHOCK ABS. BOTTOM-FORK L75B 1 2 4681.1583S KOLBENSTANGE KPL. D=14BA M14X1 PISTON ROD CPL. D=14 BA M14X1 1 1 3 4681.1405S NADEL KPL. D=14 BA; L=154 NEEDLE CPL. D=14 BA; L=154 1 6 4 4681.1222 O-RING 36X0,5 O-RING 36X0,5 1 8 2 5 4681.1263 SCHEIBE

Summary of the content on the page No. 19

04-587.04.3 SHOCK ABSORBER WP DISASSEMBLED 640 FEDERBEIN WP ZERLEGT 2004 FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY bp 46 3612.0151 VERSCHLUSSCHRAUBE M5X6 SCREW PLUG M5X6 1 47 9101.0110 FEDER 70-260 (59); D=12,0 SPRING 70-260 (59); D=12,0 1 1 48 4681.0063 FEDERTELLER D=58; H=13; L=15 SPRING RETAINER D=58;H=13;L=15 1 6 49 4681.1208 GUMMIKAPPE „NICHT ÖFFNEN“ RUBBER CAP „DO NOT OPEN“ 1 8 2 50 5018.0342S1 DÄMPFE

Summary of the content on the page No. 20

04-587.04.3 SHOCK ABSORBER WP DISASSEMBLED 640 FEDERBEIN WP ZERLEGT 2004 FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY bp 87 4681.1043 O-RING VITON 35X5 O-RING VITON 35X5 1 88 4681.0324 KOLBENRING 3,9X1,5X138 PISTON RING 3,9X1,5X138 1 1 89 4681.1209 RESERVOIRKAPPE D=46 RESERVOIR CAP D=46 1 6 90 4681.1331S CC-DRUCKSTUFENREGULIERUNG KPL. CC-COMPRE.DAMPING CONTROL CPL. 1 8 2 91 4681.0334 SICHE


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