KTM 660SMC user manual

User manual for the device KTM 660SMC

Device: KTM 660SMC
Category: Motorcycle
Manufacturer: KTM
Size: 2.91 MB
Added : 3/6/2014
Number of pages: 28
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Summaries

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Abstracts of contents
Summary of the content on the page No. 1

SPAREPARTSMANUAL2004
ERSATZTEILKATALOG: MOTOR
SPARE PARTS MANUAL: ENGINE
660 SMC

Summary of the content on the page No. 2

INHALTSVERZEICHNIS INDEX MOTORGEHÄUSE KURBELWELLE, KOLBEN AUSGLEICHSWELLE ZYLINDER ENGINE CASE CRANKSHAFT, PISTON BALANCER SHAFT CYLINDER (1 x 565.33.093.000, 585.33.025.000, 580.33.090.000, 490.30.023.000, 0412 303914) ek LOCTITE 243 gn bk 7 cr 9 LOCTITE 243 ct ep 6 6 gm eo cq cl 5 bl co bq 660 geschmiedet ck 660 forged ep SEITE SEITE SEITE SEITE bl 4 dn 7 dk bp Page Page Page Page 4 do ds 6 LOCTITE 243 5 9 3 5 6 7 bq 1 1 cs

Summary of the content on the page No. 3

Silicone Liquid Gasket Silicone Flüssige Dichtung INHALTSVERZEICHNIS INDEX KUPPLUNG KICKSTARTER GETRIEBE I - ANTRIEBSWELLE GETRIEBE II - ABTRIEBSWELLE CLUTCH KICKSTARTER TRANSMISSION I - MAIN SHAFT TRANSMISSION II - COUNTERSHAFT 2 9 bk cr 5 bk 1 bo ck 7 5 2 bk 7 bn 4 8 cl 6 7 4 2 cs 1 4 8 7 bl 8 bm 8 bm SEITE SEITE SEITE 7 SEITE bo 3 cm 8 6 3 Page cn Page Page Page LOCTITE 648 3 2 7 8 6 LOCTITE 243 4 7 18 5 19 20 21 cr br cs 9 cp bk bq bm ck bn 1 9 bs

Summary of the content on the page No. 4

04-586.30.0 ENGINE CASE 660 MOTORGEHÄUSE 2004 FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY 1 573.30.000.044/23 MOTORGEHÄUSE KPL.M.GETR.LAG.03 ENGINE CASE CPL.W.TRAN.BEAR.03 1 GRAU GREY 1 5 501.30.027.000 PASSHÜLSE 19 X15,1X12 DOWEL 19 X15,1X12 1 #, 5679bkbl 6 510.30.026.100 PASSHÜLSE 17 X14 X12 DOWEL 17 X14 X12 1 fp bqcl bp cncocqcs 7 501.30.010.000 GEHÄUSEBÜCHSE CRANK CAS

Summary of the content on the page No. 5

04-586.30.0 ENGINE CASE 660 MOTORGEHÄUSE 2004 FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY 50 585.38.023.000 ÖLDRUCKFEDER 5 BAR ROT 2001 OIL PRES.SPRING 5 BAR RED 2001 1 1 51 580.38.028.000 VENTILKOLBEN D=10MM VALVE PISTON D=10MM 1 55 584.30.099.200 DICHTUNGSSATZ LC4 2003 GASKET SET LC4 2003 1 #, 5679bkbl 60 0015 060253 SK.BUNDSCHRAUBE M 6X25 SW=8 HH COLLAR SCREW M 6X25 WS=8 8 fp bqcl bp cncocqcs 61 0015 060303 SK.BU

Summary of the content on the page No. 6

04-586.30.3 CRANKSHAFT, PISTON 660 KURBELWELLE, KOLBEN 2004 FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY D=102mm 1 573.30.018.000 KURBELWELLE 80HUB KICKSTART 02 CRANKSHAFT 80STROKE KICKST. 02 1 2 585.30.015.044 PLEUEL-REP.SATZ LC4 CONNECTING ROD REPAIR SET LC4 1 L=141,5MM L=141,5MM ek 4 565.30.081.000 PASSSCHEIBE 36X48X0,10 SHIM WASHER 36X48X0,10 X 4 565.30.081.100 PASSSCHEIBE 36X48X0,15 SHIM WASHER 36X48X

Summary of the content on the page No. 7

04-583.30.4 BALANCER SHAFT 660 AUSGLEICHSWELLE 2004 FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY 1 573.30.057.044 AUSGLEICHSWELLE KPL. STAHL BALANCER SHAFT CPL. STEEL 1 4 0625 160040 RILLENKUGELLAGER TM 16004 C3 GROOVED BALL BEAR. TM 16004 C3 1 5 0412 174012 ZYL.ROLLENLAGER NJ203 ECP C3 CYLIND.ROLL.NJ 203 ECP/C3 2001 1 5 1 4 03-583.30.4 * = NEUTEIL / NEW PART X = NACH BEDARF / AS REQUIRED 6 LC4

Summary of the content on the page No. 8

04-586.30.5 CYLINDER 660 ZYLINDER 2004 FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY 1 586.30.005.000/23 ZYLINDER D=102 KOKIL. SM 2003 CYLINDER D=102 DIECAST. SM 03 1 2 586.30.035.000 ZYL.FUSSDICHTUNG METALL 0,5 03 CYL. BASE GASKET METAL 0,5 03 1 3 585.30.043.000 STEHBOLZEN M 10X75 STUD M10X75 4 4 0331 100003 BUNDMUTTER DIN6923-M10 SW=15 COLLAR NUT DIN6923-M10 WS=15 4 5 0402 040980 NADELROLLE DIN5402 NRB 4X9,8 NEEDLE ROL.DIN5402 NR

Summary of the content on the page No. 9

04-586.36.2 CYLINDER HEAD 660 ZYLINDERKOPF 2004 FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY 1* 586.36.020.100/23 ZYLINDERKOPF KPL. SM SLS 04 CYLINDER HEAD CPL. SM SAS 04 1 G = 660 ccm 2 585.30.090.000 PASSBÜCHSE 9,8X7,2X10 DOWEL BUSHING 9,8X7,2X10 1 3 580.36.065.100 CU-DICHTRING 6 X 10 X 2 CU-SEAL RING 6 X 10 X 2 3 4 580.36.152.600 VENTILDECKEL VORNE '99 VALVE COVER FRONT '99 1 5 580.36.052.000 VENTILDECKEL HINTEN V

Summary of the content on the page No. 10

04-586.36.2 CYLINDER HEAD 660 ZYLINDERKOPF 2004 FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY 55 0912 070603 ISK.SCHR. DIN0912-M 7X60 12.9 AH SCREW DIN0912-M 7X60 12.9 1 G = 660 ccm 56 0912 060653 ISK.SCHRAUBE DIN 912 M6X65 AH SCREW DIN0912-M 6X65 1 57 0912 060703 ISK.SCHRAUBE DIN 912 M6X70 AH SCREW DIN0912-M 6X70 1 60 0137 060003 FEDERSCHEIBE DIN 137 B 6 SPRING WASHER DIN0137-B 6 6 65 0910 100003 VERSCHL.SCHR.DIN0910-M 10X1 P

Summary of the content on the page No. 11

04-586.31.2 SECONDARY AIR SYSTEM 660 SEKUNDÄRLUFTSYSTEM 2004 FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY 1* 584.05.026.100 SLS-VENTIL 04 SAS-VALVE 04 1 2* 584.05.021.000 SILENTBLOCK 20X10 M6X10/M6X16 SILENTBLOCK 20X10 M6X10/M6X16 2 3* 0797 060003 ZAHNSCHEIBE DIN6797-J 6,4 TOOTH LOCK WASH. DIN6797-A 6,4 4 4* 0934 060003 SK.MUTTER DIN 934 M6 HEXAGON NUT DIN0934-M 6 4 5* 584.05.029.001 ND-SCHLAUCH 4X9 PER METER

Summary of the content on the page No. 12

04-586.36.3 VALVE DRIVE 660 VENTILTRIEB 2004 FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY 1 580.36.030.000 EINLASSVENTIL D=36 MM INTAKE VALVE D=36 MM 2 2 585.36.031.000 AUSLASSVENTIL D=32 MM 2001 EXHAUST VALVE D=32 MM 2001 2 3 573.36.036.000 VENTILFEDERAUFLAGE GESTUFT VALVE SPRING HOLDER GRADED 4 4 580.36.028.000 VENTILSCHAFTDICHTUNG VALVE-STEAM SEALING 4 6 585.36.029.044 VENTILFEDERSATZ RALLYE 2001 VALVE SPRING KIT R

Summary of the content on the page No. 13

04-586.36.1 TIMING VALVE 660 STEUERTRIEB 2004 FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY 2 580.36.014.000 STEUERRITZEL 17-Z TIMING GEAR 17-T 1 3 583.36.011.001 NOCKENWELLENRAD 34-Z „01“ ‘94 CAMSHAFT GEAR 34-T „01“ ‘94 1 540/620/625/640/660 LC4 540/620/625/640/660 LC4 4 580.36.013.000 STEUERKETTE C107C /100 ROLLEN TIMING CHAIN C107C / 100 LINKS 1 540/620/625/640/660 LC4 540/620/625/640/660 LC4 5 580.36.001.000 STEUERKETTENFÜ

Summary of the content on the page No. 14

04-586.38.1 LUBRICATING SYSTEM 660 SCHMIERSYSTEM 2004 FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY 2 0402 251980 NADELROL. DIN5402 NRA 2,5X19,8 NEEDLEROL.DIN5402 NRA 2,5X19,8 2 3 0015 060203 SK.BUNDSCHRAUBE M 6X20 SW=8 HH COLLAR SCREW M 6X20 WS=8 5 cp 4 0015 060253 SK.BUNDSCHRAUBE M 6X25 SW=8 HH COLLAR SCREW M 6X25 WS=8 1 5 580.38.007.700 ÖLPUMPE MIKUNI G-73-10 OIL PUMP MIKUNI G-73-10 1 6 580.38.007.755 ANLAUFSCHEIBE 8,1 X 15 X 0,5 STO

Summary of the content on the page No. 15

02-584.38.8 BREATHER SYSTEM 660 MOTORENTLÜFTUNG 2004 FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY 1 584.30.087.000 MOTORENTLÜFTUNGSSCHL. OBEN 03 ENGINE BREATHER TUBE TOP 1 2 420.13.037.200 SCHLAUCHBINDER GEMI 12/22 HOSE CLAMP GEMI 12/22 4 3 575.30.090.000 ENTLÜFTUNGSSCHLAUCH ‘93 BREATHER TUBE ENGINE ‘93 1 4 584.30.089.000 FILTER FÜR MOTORENTLÜFTUNG ‘98 FILTER BREATHER SYSTEM ‘98 1 2 2 4 3 1 2 2 02-584.38.8 * = NEUTEIL / NEW PART X =

Summary of the content on the page No. 16

04-583.31.0 CARBURETOR KEIHIN FCR-41 MX 660 VERGASER KEIHIN FCR-41 MX 2004 FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY ACHTUNG !!! 1 583.31.001.100 VERGASER KEIHIN FCR-41 MX 03 CARBURETOR KEIHIN FCR-41 MX 03 1 Vor dem Einbau des Vergasers, Bedüsung kontrollieren. 5 573.31.027.000 VERGASERDECKEL 2002 CARBURETOR COVER 2002 1 CAUTION !!! 10 573.31.080.000 HALTEBLECH FÜR GASSEILE BRACKET PLATE FOR THR. CABLE 1 Before mounting the carburetor, check the je

Summary of the content on the page No. 17

04-583.31.0 CARBURETOR KEIHIN FCR-41 MX 660 VERGASER KEIHIN FCR-41 MX 2004 FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY ACHTUNG !!! 28 545.31.607.045 LEERLAUFDÜSE GR.45 KEIHIN IDLE JET 45 KEIHIN X Vor dem Einbau des Vergasers, Bedüsung kontrollieren. 29 590.31.051.085 STARTDÜSE 85 STARTER JET 85 1 CAUTION !!! 30 573.31.007.100 LEERLAUFLUFTDÜSE GR.100 KEIHIN IDLE AIR JET 100 KEIHIN 1 Before mounting the carburetor, check the jet

Summary of the content on the page No. 18

04-586.39.0 IGNITION SYSTEM KOKUSAN 660 ZÜNDANLAGE KOKUSAN 2004 FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY 1 583.30.002.000/23 ZÜNDUNGSDECKEL 4K3 GRAU 03 IGNITION COVER 4K3 GREY 03 1 2 0500 050083 GEW.FURCHSCHR. DIN7500-M5X8 SPECIAL SCREW DIN7500-M 5X 8 1 3* 586.39.005.100 ROTOR KOKUSAN 660 SM 04 FLYWHEEL KOKUSAN 660 SM 04 1 4 500.31.003.000 HALTEPLÄTTCHEN RETAINING PLATE 1 5 583.30.002.050 VERSCHLUßBLECH 4K3

Summary of the content on the page No. 19

04-586.32.0 CLUTCH 660 KUPPLUNG 2004 FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY 1* 584.32.001.144 KUPPLUNGSKORB KPL. 79-Z LC4 04 OUT.CLUTCH HUB CPL.79-T LC4 04 1 6 dm 2* 584.32.001.000 KUPPLUNGSKORB LOSE LC4 03 OUTER CLUTCH HUB LOOSE LC4 03 1 1 5 dl 3 583.32.026.000 DÄMPFUNGSELEMENT ‘94 DAMPING ELEMENT ‘94 8 3 4 585.32.000.131 PRIMÄRRAD 31 Z 2001 PRIMARY GEAR WHEEL 31-T 2001 1 5 585.32.000.079 KUPPLUNGSRAD 79Z 2001 CLUT

Summary of the content on the page No. 20

02-584.33.4 KICKSTARTER 660 KICKSTARTER 2004 FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY 1 580.33.026.200 MITNEHMERNABE ‘94 DRIVING HUB ‘94 1 2 580.33.020.000 STARTERFEDER KICKSTARTER SPRING 1 3 520.33.096.000 SICH.RING DIN0471-25X1,64SD LOCK RING DIN0471-25X1,64SD 1 4 580.33.037.000 FEDERFÜHRUNG SPRING BUSHING 1 5 580.33.028.000 SPERRADFEDER 1,2 MM RATCHET GEAR SPRING


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