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8245102 LEG PRESS/CALF
ASSEMBLY INSTRUCTIONS
Part # 6870101 1 Revision:01/24/00
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IMPORTANT NOTES Please note: * Thank you for purchasing the LIFE FITNESS 8245 LEG PRESS/CALF. Please read these instructions thoroughly and keep them for future reference. This product must be assembled on a flat, level surface to assure its proper function. * We recommend cleaning your product (pads and frame) on a regular basis, using warm soapy water. Touch-up paint can be purchased from your LIFE FITNESS customer service repre- sentative at (800) 328-9714. There is a risk assumed by individu
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PARTS LIST KEY PART # DESCRIPTION QTY KEY PART # DESCRIPTION QTY 1 6802903 TOWER 1 23 6214401 WEIGHT STACK PIN 1 2 6804803 FRAME 1 24 6412001 SPRING PIN ASSEMBLY 1 3 6803802 FOOTPLATE 1 25 6757701 CABLE RETAINING CLIP 1 4 6780703 LOWER CROSS SUPPORT 1 26 3103302 13/16” SHAFT COLLAR 2 5 6801703 UPPER CROSS SUPPORT 1 27 6382301 WEIGHT PLA TE BUSHING (QTY 10) 4 6 6804102 PIVOT FRAME 1 28 6480301 3/8” FLANGE SPACER 2 7 6803503 PIVOT ARM 1 29 6214501 WEIGHT PLATE 20 8 6781303 TOWER BRACE 1 30 3202401
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1 39 1/2 X 4” 40 41 4 FIGURE 1 STEP 1: • LOOSELY assemble LOWER CROSS SUPPORT (4) to the TOWER (1) using two 1/2 X 4” BOLTS (39), two 1/2” WASHERS (40) and one 1/2” LOCK NUT (41). See FIGURE 1. 1/2 1/2 1/2 1/2 1/2 1/2 0 1 2 3 4 5 6 4
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6 41 40 4 41 40 38 1/2 X 3” 2 41 1/2 X 3” 38 40 1/2 X 4” 39 FIGURE 2 STEP 2: • LOOSELY assemble the FRAME (2) to the LOWER CROSS SUPPORT (4) using two 1/2 X 4” BOLTS (39), two 1/2” WASHERS (40) and two 1/2” LOCK NUTS (41). See FIGURE 2. • LOOSELY assemble the PIVOT FRAME (6) to the FRAME (2) using four 1/2 X 3” BOLTS (38), four 1/2” WASHERS (40) and four 1/2” LOCK NUTS (41). See FIGURE 2. 5
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5 41 40 1/2 X 3” 38 41 1 40 41 40 39 1/2 X 4” 1/2 X 4” 39 6 1/2 X 4” 39 40 2 41 4 FIGURE 3 STEP 3: • LOOSELY assemble the PIVOT FRAME (6) to the TOWER (1) using four 1/2 X 4” BOLTS (39), four 1/2” WASHERS (40) and three 1/2” LOCK NUTS (41) as shown in FIGURE 3. • LOOSELY assemble the UPPER CROSS SUPPORT (5) to the PIVOT FRAME (6) using two 1/2 X 4” BOLTS (39), two 1/2” WASHERS (40), and one 1/2” LOCK NUT (41) while LOOSELY assembling the UPPER CROSS SUPPORT (5) t
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5 35 3/8 X 3-1/4” 36 18 37 22 SHAFT 7 6 21 FIGURE 4 STEP 4: • Slide one RUBBER BUMPER (21) over the short round tube on the PIVOT FRAME (6) as shown in FIGURE 4. • Slide two 1-3/4” VINYL SLEEVES (22) over the shafts on the PIVOT ARM (7) as shown in FIGURE 4. • Slide two PILLOW BLOCKS (18) over the shaft on the PIVOT ARM (7) and SECURELY assemble the two PILLOW BLOCKS (18) to the UPPER CROSS SUPPORT (5) using four 3/8 X 3-1/4” BOLTS (35), four 3/8” WASHERS (36), and four 3/8” LOCK
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1/2 X 4” 39 7 40 3 41 FIGURE 5 STEP 5: • SECURELY assemble the FOOTPLATE (3) to the PIVOT ARM (7) using four 1/2 X 4” BOLTS (39), four 1/2” WASHERS (40), and four 1/2” LOCK NUTS (41) as shown in FIGURE 5. 1/2 1/2 1/2 1/2 1/2 1/2 0 1 3 4 5 2 6 8
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6 1/2 X 3” 38 19 10 2 40 41 FIGURE 6 STEP 6: • SECURELY assemble the HANDLE (10) to the FRAME (2) using two 1/2 X 3” BOLTS (38), two 1/2” WASHERS (40), and two 1/2” LOCK NUTS (41) as shown in FIGURE 6. • Apply two 2-1/2 X 9-1/2” NON-SKID STRIPS (19) a foot stance apart on the PIVOT FRAME (6) as shown in FIGURE 6. 9
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12 2 36 3/8 X 3” 34 FIGURE 7 STEP 7: • SECURELY assemble one PAD (12) to the FRAME (2) using two 3/8 X 3” BOLTS (34) and two 3/8” WASHERS (36) as shown in FIGURE 7. 1/2 1/2 1/2 1/2 1/2 1/2 0 1 2 3 4 5 6 10
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12 24 9 2 30 3/8 X 1” BUTTON HEAD 36 20 37 34 3/8 X 3” FIGURE 8 STEP 8: • SECURELY assemble the SEAT PAD (12) to the SEAT ADJUST (9) using two 3/8 X 3” BOLTS (34) and two 3/8” WASHERS (36). See FIGURE 8. • SECURELY assemble one SPRING PIN ASSEMBLY (24) to the spring pin barrel on the FRAME (2) as shown in FIGURE 8. • Insert the PAD (12) & SEAT ADJUST (9) into the FRAME (2) while pulling back on the SPRING PIN ASSEMBLY (24) until it engages in one of the adjustment holes. See FIGURE
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STEP 12: • Insert two GUIDE RODS (13) into the base of 26 the TOWER (1) as shown in FIGURE 10. Lubricate the GUIDE RODS (13) with a slicon or teflon spray that is available at most hardware stores. 17 • Slide two RUBBER BUMPERS (21) down 36 over the GUIDE RODS (13). See FIGURE 10. 3/8 X 1-1/4” 31 • Using EXTREME CARE slide twenty WEIGHT 13 PLATES (29) down over the GUIDE RODS (13) with the key-hole facing as shown in FIGURE 10. 16 1 • Securely assemble the 20 HOLE SELECTOR SHAFT (16
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15 37 8 32 3/8 X 2” FIGURE 11 STEP 11: • SECURELY assemble two 4-1/2” PULLEYS (15) to the TOWER BRACE (8) using two 3/8 X 2” BOLTS (32), and two 3/8” LOCK NUTS (37). See FIGURE 11. 39 1/2 X 4” 41 8 40 1 26 13 FIGURE 12 STEP 12: • Place TOWER BRACE (8) over the GUIDE RODS (13) and SECURELY assemble TOWER BRACE (8) to TOWER (1) using two 1/2 X 4” BOLTS (39), two 1/2” WASHERS (40), and two 1/2” LOCK NUTS (41) as shown in FIGURE 12. • Slide the 13/16” SHAFT COLLARS (26) to the t
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FIGURE 13 8 14 STEP 13: • Route the swivel end of the CABLE (14) through the holes and around the pulleys in the TOWER BRACE (8) as shown in FIGURE 13. 15 32 3/8 X 2” 14 37 FIGURE 14 STEP 14: • Route the CABLE (14) around one 4-1/2” PULLEY (15) and assemble the pulley to the bracket on the LOWER CROSS SUPPORT (4), using two 3/8 X 2” BOLTS (32), and two 3/8” LOCK NUTS (37) as shown in FIGURE 14. (NOTE: Make sure CABLE is running over 3/8 X 2” RETAINING BOLT.) 1/2 1/2 1/2 1/2 1/2 1/2 0
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37 14 32 3/8 X 2” 21 2 25 37 FIGURE 15 STEP 15: • SECURELY assemble two 4-1/2” PULLEYS (21) to the brackets on the FRAME (2) using three 3/8 X 2” BOLTS (32), one CABLE RETAINING CLIP (25), and three 3/8” LOCK NUTS (37) as shown in FIGURE 16. (NOTE: Position the CABLE RETAINING CLIP before tightening.) • Make sure the CABLE (14) is routed around all pulleys as shown in FIGURE 16. 7 37 28 33 3/8 X 2-3/4” 14 FIGURE 16 STEP 16: • SECURELY assemble the swivel end of the CABLE (14) to
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14 17 29 23 FIGURE 17 STEP 17: • Screw the threaded end of the CABLE (14) approximately 3/4” into the end of the 20 HOLE SELECTOR SHAFT (16) and tighten jam nut securely. See FIGURE 17. • If the HEAD PLATE (17) does not sit on top of the first WEIGHT PLATE (29), push the head plate down, insert the SELECTOR PIN (23) and perform several repetitions on the machine. This will relax the cable system and prevent the HEAD PLATE (17) from lifting up. • If after completing the previous step th
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1 11 30 3/8 X 1” BUTTON HEAD CAP SCREW FIGURE 18 STEP 18: • SECURELY assemble the SHROUD (11) to the TOWER (1) using four 3/8 X 1” BUTTON HEAD CAP SCREWS (30) as shown in FIGURE 18. Thank you for purchasing the LifeFitness 8245 LEG PRESS/CALF. If unsure of proper use of equipment, call your local LifeFitness distributor or call the LifeFitness customer service department at (800) 328-9714. 17
