Summary of the content on the page No. 1
Shuttle® Brewer & Airpot/Shuttle® Brewers
Operation and Instruction Manual
For Models PB-330, PB-430, PBVSA-330, PBVSA-430, PBIC-330, PBIC-430,
PB330E 230V, PB-430E 230V, PBVSA-330E 230V,
PBVSA-430E 230V, PBIC-330E 230V, PBIC-430E 230V
Table of Contents
Warning Labels . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation and Start-up . . . . . . . . . . . . . . . . . . . 4
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Adjustments . . . . . . . . . . . . .
Summary of the content on the page No. 2
Summary of the content on the page No. 3
Warning Labels The following warning labels were on your dispenser when it was shipped from the factory. They should remain on your dispenser in good, readable condition at all times. If one of your labels is missing or damaged, order a replacement label immediately. Part # A546-445 Located on front splash panel and lid of machine. Located on PB-330, PB-330E 230V, PB-430, and PB-430E 230V lower front decal. Order part # A546-434 for PB-330. Order part # A546-435 for PB-430. Located on PBIC-330,
Summary of the content on the page No. 4
Installation WARNING ELECTRIC SHOCK HAZARD! Installation of this appliance should be performed by qualified service personnel only. Improper installation could result in electrocution. Set-Up/Position 1) Remove the brewer from the packing material and attach its legs. 2) Position the brewer on a strong, stable table or counter. Check the level front to back and side to side. Adjust the legs to the correct level. IMPORTANT: THE PERSON INSTALLING THIS APPLIANCE IS RESPONSIBLE FOR ENSURING THAT
Summary of the content on the page No. 5
Installation (cont.) Electric Hook-up The brewer is designed to operate at the specified voltage on the nameplate with a tolerance of ± 10% for voltage deviation. It is very important that the power line to the brewer be checked to make sure that the voltage is within 10% of the brewer’s rated voltage. Failure to provide adequate voltage, as defined above, will cause problems with your brewer. If the power is too low, the solenoid valves may or may not work or longer recovery time will be expe
Summary of the content on the page No. 6
Operation CAUTION HOT LIQUID HAZARD! Water used for brewing coffee is very hot. Use caution when brewing, pouring, or transporting coffee. Accidental spills may result in severe burns. 1) Place an empty, warm Shuttle on the shelf, under the brew head. Turn on the warmer if available. 2) If the Shuttle is not warm, allow the warmer to heat the Shuttle. Only a short brew of water will speed this. A cold Shuttle will significantly lower the temperature of the brewed coffee. 3) Remove the
Summary of the content on the page No. 7
Adjustments All adjustments to machine are accessible through the front display(s). Refer to specifics below and the Programming Routine section. All values are preset at the factory and may vary brewer to brewer. Temperature Adjustment Tank temperature can be adjusted from 170°F – 205°F (77°C – 96°C) through the front display. See Programming Routine section for procedure. Brew Volume “br” Brew time can be set for each size visually. See Setting Brew Volume Procedure below. Brew time can also b
Summary of the content on the page No. 8
Adjustments (cont.) Bypass “b-P” Brewer contains a bypass valve to control the amount of water to bypass coffee grounds and dilute the final brew. Bypass is available on Large and Medium brew cycles. Within the Programming Routine, the percent of the total brew volume to be bypassed can be set. Note: Adjusting bypass percent will not affect the finished brew volume. The brew cycle time, however, will be automatically reduced as bypass percent increases. Brew Routine No Pulse Brewing or Bypass
Summary of the content on the page No. 9
Programming (All values are preset at the factory and may vary brewer to brewer.) Settings Routine Programming For All Brewer Settings and Large Portion (refer to Table 1) 11. Press and hold both “up” and “down” arrows for 5 seconds. 12. All three “brew” lights will flash. 13. Press “Large Brew” button. Only “Large” ready light illuminates during remaining steps. 14. Display will indicate either “d F” or “d C” (Fahrenheit or Celsius). Default is “d F”. 15. Press “up” or “down” arrow to change fr
Summary of the content on the page No. 10
Programming For All Brewer Settings and Large Portion (cont.) Table 1 1. PRESS-AND-HOLD UP & DOWN ARROWS FOR 5 SECONDS. 2. READY LIGHTS WILL FLASH. 3. PRESS BREW BUTTON FOR LARGE "L". 4. LARGE READY LIGHT FLASHES THROUGHOUT ROUTINE. 5. DISPLAY WILL READ AS FOLLOWS: DISPLAY READING ADJUST ADVANCE TEMP SCALE OR TANK TEMP (170-205F) OR BREW TIME BREW TIME (0:01-6:00) 4 minutes, 10 seconds shown PULSE BREW # OF PULSES TO (OFF, 1 - 6) PULSE ON TIME (0:05-0:60) # of seconds shown PULSE OFF
Summary of the content on the page No. 11
Programming (cont.) Settings Routine Programming For Medium: Brew Time, Pulse Brewing & Bypass (refer to Table 2) 11. Press and hold both “up” and “down” arrows for 5 seconds. 12. All three brew lights will flash. 13. Press “Medium Brew” button. Only “Medium” ready light illuminates during remaining steps. 14. Display will read “Br” (Brew Time). 15. Press “Medium Brew” button to go to next setting. 16. Display will read set brew time in minutes and seconds (0.01-6.00). Default is “2.40”. 17. Pre
Summary of the content on the page No. 12
Programming (cont.) Settings Routine Programming For Small: Brew Time & Pulse Brewing (refer to Table 3) 11. Press and hold both “up” and “down” arrows for 5 seconds. 12. All three “brew” lights will flash. 13. Press “Small Brew” button. Only “Small” ready light illuminates during remaining steps. 14. Display will read “Br” (Brew Time). 15. Press “Small Brew” button to go to next setting. 16. Display will read set brew time in minutes and seconds (0.01-6.00). Default is “1.20”. 17. Press “up” or
Summary of the content on the page No. 13
Cleaning WARNING Burn Hazard! Hot liquids and surfaces are present in this equipment. To avoid burns use caution when cleaning. Rinse hot parts with cold water before cleaning. Use gloves or a heavy cloth when removing hot parts from brewer. After Each Brew: 1) Dispose of grounds and rinse brew basket. 2) Rinse Shuttle or airpot containers before reuse. Every Day: 1) Wash brew basket with warm soapy water. The wire basket is removable to aid cleaning. 2) Remove spray head(s), located a
Summary of the content on the page No. 14
Service The rest of this manual contains information to aid the service person who is working on this equipment. This page has information on performing common service tasks. Following this is the Troubleshooting section which can help diagnose problems which are divided into three basic systems: filling, heating, and brewing. Next is an illustrated parts breakdown which will help in the selection of repair parts. If further assistance is needed, call our Technical Service Department at 800-695-
Summary of the content on the page No. 15
Special Control Functions User Lockout User Lockout is achieved via the position of the LOCK jumper on the board header. Locate the header on the board (shown below) and place the jumper in the desired position. In the Locked position all menus in this document are locked out, and the unit will only allow brewing functions. There are two versions of the header, 10 pin and 2 pin. Both configurations are shown below. 10 Pin Version 2 Pin Version UNLOCKED UNLOCKED 1 LOCK LOCK LOCKED LOCKED 1 LOCK L
Summary of the content on the page No. 16
Factory/Field Test Menu (cont.) Step Function Operation Description 1 LED Test All LEDs ON Verify that all LEDs turn on. 2 Firmware Version Display firmware version Shows the software version of the control. 3 Date Code Not used Not used 4 EEPROM Version Not used Not used Non Resetable Unit Scroll non-resetable unit counter Shows the total number of brews made by 5 Counter the brewer (both sides if a double unit) 6 Display Water Show averaged A/D reading of temperature Shows the current temperat
Summary of the content on the page No. 17
Troubleshooting The following pages are provided to help determine the cause of problems with operation of the brewers and to indicate the appropriate solution for the problems. For each problem, the possible causes should be checked in the order shown until the exact nature of the problem is determined. The following procedures must be performed by a qualified service technician. Disconnect power to machine before servicing. Error Messages Problem Possible Causes Service Check Remedy • Fill v
Summary of the content on the page No. 18
Troubleshooting (cont.) Filling Problems Problem Possible Causes Service Check Remedy Tank does not refill • No electrical power to • Check for proper • Establish electrical power equipment voltage at terminal to unit. block. Check circuit breaker on supply circuit. • No water supplied to • Disconnect water supply • Establish water supply equipment line and ensure that to unit. water is provided to unit. Check to see that any and all valves in water line are open. • No power to control • Check
Summary of the content on the page No. 19
Troubleshooting (cont.) Filling Problems Problem Possible Causes Service Check Remedy Tank does not refill • Fill valve or control • Check to ensure proper • If 6 pin connector is securely board is faulty connection between attached to control board and 6 pin connector and con- all connections are secure trol board. Check and there is 24 Vac across for proper connections fill valve terminals, replace at fill valve terminals. fill valve. Drain 1 gal. (3.8L) of water from hot water faucet. Chec
Summary of the content on the page No. 20
Troubleshooting (cont.) Heating Problems Problem Possible Causes Service Check Remedy • Low (long) electrode • Disconnect electrode • Remove electrode assembly Tank does not heat coated with lime or wire at quick connect and clean the probes. If faulty. (purple wire). Connect a problem is not corrected, wire from the quick con- replace electrode assembly. nect to the cabinet body. If heating begins, this is the error cause. • Connection from • Make connection to • Check to ensure control boar
