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560
CAUTION HOT
R
INSTALLATION
AND
OPERATING
INSTRUCTIONS
Model: VCG
VERTICAL CONTACT BUN GRILL TOASTER
INTENDED FOR OTHER THAN HOUSEHOLD USE
RETAIN THIS MANUAL FOR FUTURE REFERENCE
TOASTER MUST BE KEPT CLEAR OF COMBUSTIBLES AT ALL TIMES
FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
! !
WARNING: Improper installation, adjustment, alteration, service or maintenance can
cause property damage, injury or death. Rea
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IMPORTANT FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipment. For Warranty Service and/or Parts, this information is required. Model Number Serial Number Date Purchased Notes: 2
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TABLE OF CONTENTS SECTION ITEM ........ PAGE 1 Owner’s Information 3 General Info. 3 Warranty Info. 3 2 Important! Safety Information 4 3 Specifications 4 Electrical 4 Dimensions 5 4 Operation .. 6 Operating Instructions 6 Temperature Adjustments 6 5 Cleaning.... 7 Cleaning Instructions 7 Cleaning Instructions (En Español) 8 Figure 1 Diagram 7, 8 Release Sheet Replacement 9 Release Sheet Kit Removal 9 6 Troubleshooting 9 Manual Reset Thermostat 11 7 Preventative Maintenance Schedule 12 8 Wiring
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2. SAFETY INFORMATION APW Wyott toasters are designed, built, and sold for commercial use and should be operated by trained personnel only. Clearly post all CAUTIONS, WARNINGS and operating instructions near each unit to insure proper operation and to reduce the chance of personal injury and/or equipment damage. Always disconnect power before servicing the toaster. Surfaces will remain hot after power has been turned off. Allow unit to cool before cleaning or servicing. Never clean the toaster b
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DIMENSIONS CAUTION HOT 23.90” 22.644” 560 POWER 1 0 20.44” 20.88” 21.77” CAUTION HOT 10.05” 13.20” 5
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4. OPERATION Operating Instructions This toaster is for Dry operation only (no oil). Do not put buttered bread products in the toaster. Ensure Release sheets are properly installed. (See page 9.) Turn Main Power Switch on. Set Temperature Control to desired temperature. (Temperature is factory set at 600°F.)Allow Pilot Light to cycle at least two times (on/off). When the light is on, the grill is heating. Heat up time is about 15 minutes. Place bun halves on feeder cut side down (facing gr
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5. CLEANING Cleaning Instructions Toaster is for DRY BUNS ONLY. Do not put buttered bread products in the toaster. Figure 1 Diagram Note: To save time at closing (it will take 15 minutes for toaster to cool down), you might want to have the day shift clean the toaster. 1. Turn off (7) Main Power Switch (See Fig. 1).Allow toaster to cool down. 2. Remove (6) Bun Slide and (1) Top Cover (See Fig. 1.) and wash in sink. 3. For ease of cleaning, rotate toaster. 4. Lift up and lower (5) Front Panel (Se
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CLEANING (EN ESPAÑOL) El Procedimiento de Limpieza Tostador es SOLO PARA LOS BOLLOS SECOS. No ponga los productos de pan unta dos con mantequilla en la tostadora. Figure 1 Diagram Tostador con Parrilla de Contacto Vertical Instrucciones Para Limpiar el Tostador Solamente Ponga Bollos Secos en el Tostador En el Tostador no se Debe Poner Pan u Otro Tipo deAlimentos Untados con Mantequilla Nota: Para ahorrar tiempo al cerrar (Hay que esperar 15 minutos para que el tostador se pueda enfriar)
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Release Sheet Replacement 1 2 3 4/5 6 8 7 9/10 1. Turn toaster off. 7. Move the conveyors out full. (The bun thickness 2. Remove the top cover. 111dials point straight up.) 3. Remove old release sheet from the toaster 8. Drape the release sheet over the toaster platen platen (grill).!!! CAUTION !!! TOASTER and go about 5” down. PLATEN MAY BE HOT. 9. While holding the release sheet with one hand, 4. If the reverse side of the release sheet is still press the conveyor button on top to start the go
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Problem Possible Cause Corrective Action No heat and conveyor Toaster is installed incorrectly. Review and perform installation and operation belts don’t move. procedures. Lid not placed on top securely. Install or adjust lid so that the push button plunger on the top of the toaster is depressed. Manual High Limit switch tripped open. Reset high limit switch according to the instructions contained in this manual. Defective components or wiring problem Check all connections No heat and conveyor T
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Problem Possible Cause Corrective Action Crown and / or heel must Release sheet and / or silicone belt need Clean or replace release sheet or silicone belt cleaning. be forced into the toaster. according to the instructions in this manual. Bun Chute improperly installed. Review installation instructions and relocate bun chute. Verify that the bottom of the bun chute is level and setting flat on the counter or table. Toaster is overheating or Dirt and build-up on the fan blades or in the fan Turn
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7. PREVENTATIVE MAINTENANCE SCHEDULE Tools required: Daily: Heat Resistant Gloves, Standard Cleaner, Standard Sanitizer, Soft Towels. Monthly: Needle Nose Pliers, Soft Brush Yearly: Phillips Screwdriver, Standard Lubricating Oil 1) Preventative Maintenance - Daily WARNING! Toaster may be hot. Allow to cool before cleaning. Use heat resistant gloves when removing the top cover, cleaning the Release Sheet, and cleaning the silicone belt. A. Exterior. Everyday you should clean the outside of the to
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3) Preventative Maintenance - Monthly WARNING! Toaster may be hot. Allow to cool before cleaning. Use heat resistant gloves when removing the top cover, cleaning the Release Sheet, and cleaning the silicone belt. A. In addition to the daily cleaning described above, remove and clean silicone belt. Remove the top cover and bun chute and clean with detergent in a sink. Open one of the side panels (front or rear) exposing the orange silicone belt. By depressing the safety interlock switch at the to
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5) Preventative Maintenance Yearly A. In addition to the daily cleaning described above, remove the silicone belts according to the instructions described in (3), and inspect the metal conveyor chain. Check the tension to make sure that drive sprockets are engaging all the wires in the metal conveyor chain. If the sprockets are not engaging all the wires, if the metal belt is too loose, making noise, or exhibits any other indication of being unusually loose, call an authorized APW Wyott Service
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Black 15 8. WIRING DIAGRAM - VCG TOASTER Cooling Fan 5 8 4 Element Manual Limit Sw. 2 1 Limit Sw. SSR N.C. N.C. 3 4 Relay - + 6 Orange or Red 18 From 81600321 Momentary Push Button 17 Yellow “K” T/C J3 16 Red Sensor Blue Temperature Blue Black-White (+) J2 Output Control Out Com(-) Black-Red Blue-Yellow Black-Yellow Blue Black AC Input J1 Brown Terminal Transformer Block From 81600321 Switch 1 Main 7 Power Unused Wire White or Blue Wire From Cord Orange or Red 240V 60Hz Orange Black Black or Bro
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9. PARTS LIST (EXPLODED VIEW) - VCG TOASTER 28 20 11 29 12 18 12 11 4 8 41 15 25 17 30 38 16 10 27 40 39 37 4 34 33 1 26 42 35 32 36 13 22 24 9 2 21 3 5 6 14 7 21 23
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PARTS LIST - VCG TOASTER ITEM NUMBER PART NUMBER DESCRIPTION 1 85640 Cordset Strain Releif bushing 2 89111 Motor Mount Assy' 3 81600204 Bearing 81600223 4 Bearing idler sprocket housing 5 81600284 Bushing 6 81600025 Sprocket 14 tooth 7 81600282 Platten 8 81600214 Conveyor Shaft, Lower 81600226 9 Conveyor Shaft, Upper 10 81600227 Sprocket 14 tooth 11 81600249 Retainer Ring 12 81600266 Controller, toaster microprocessor 13 81600100 89488 Rocker Switch 14 Switch 15 81600296 Cooling fan motor 16 852
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18 PROCEDURE FOR BELT ADJUSTMENT (TRACKING) Position yourself so that you face the conveyor with the access cover Start between you and the conveyor. The platen should be on the other side of the conveyor from you. This puts the adjustment screw on your right. No While conveyor Has the belt Continue to monitor the belt is still walked over To which conveyor from time-to- Right Did the belt walk between the Yes Yes No one of the sprocket did time for a couple of days sprockets, turn off the sproc
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12. APW WYOTT EQUIPMENT LIMITED ARRANTY W APW yott W Foodservice Equipment Company warrants it ’s equipment against defects in materials and workmanship, subject to the following conditions: This warranty applies to the original owner only and is not assignable. Should any product fail to function in its intended manner under normal use within the limits defined in this , warranty at the option of APW yott W such product will be repaired or replaced by APW yott W or its Authorized Service . Agen
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Phone: (214) 421-7366 Fax: (214) 565-0976 Toll Free: (800) 527-2100 APW / WYOTT Website: www.apwwyott.com 729 Third Avenue E-mail: info@apwwyott.com Dallas, TX 75226 20
