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Accessory Application Publications No.
AII 31246-31447
AIR CONDITIONER
2006 CIVIC
INSTALLATION
2-DOOR DX
Issue Date
2- AND 4-DOOR
4-DOOR DX
INSTRUCTIONS
NOV 2005
TOOLS AND SUPPLIES REQUIRED 4. Inside the passenger's compartment, remove the
passenger dashboard undercover and then the
Phillips screwdrivers [1 stubby and 1 extra long
glove box (two 8 mm washer-bolts for the hinges,
(150mm or 6" shaft)]
then open the glove box to remove).
Small flat screwdriver
Feeler gauge set
Ratchet with extensio
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3 PRELIMINARY
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2 PRELIMINARY
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Group Part P/N Qty Group A Drain hose clip 53747-SA5-003 1 A/C button 79601-S5A-003 1 A Evaporator 80210-S5D-G03 1 80290-S5D-A01 Drain hose 80271-S5A-000 1 Dust and pollen filter A 80290-S5D-A01 1 Dust and pollen filter B 80295-S5D-A01 1 Evaporator sensor 80560-S5A-941 1 Wire ties 38221-SW5-300 2 Condenser fan assembly 38605-PMM-A12 1 B Compressor 38800-PLM-A12 1 Compressor belt 38920-PLR-004 1 Heat insulator 38935-PLM-A00 1 79601-S5A-003 Condenser assembly 80100-S5A-T01 1 Right condenser bracke
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Group B 38935-PLM-A00 (Yellow tinted) 95701-06012-08 90023-P2A-000 38920-PLR-004 38800-PLM-A12 38800-PLM-A12 38800-PLM-A02 80360-S5A-A00 (Yellow-tinted) 80320-S5D-A12 (Yellow-tinted) (Yellow-tinted) 93403-06012-08 95701-06030-08 90361-SV4-003 91548-S5A-003 80387-SM4-A01 91548-S5A-003 80381-S5A-A01 80361-S5A-A00 80460-S5A-A00 90361-SV4-003 93403-06016-05 (Yellow-tinted) (Gray-colored) (Brass-colored) 80311-S5D-A12 90153-SE0-003 80341-S5D-A11 80341-S5D-A02 80341-S5D-A02 (Yellow-tinted) 95701-06025
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5. Remove the steel glove box lower frame (two 8. Remove the blower motor assembly: washer-bolts. GLOVE BOX LOWER FRAME 6. Using diagonal cutters (and/or a utility knife), cut out the dashboard-link at the glove box area. • Remove the three nuts, one flange bolt, and the three washer-screws (black). • Disconnect the white 14-pin connector at the top of the blower motor, the white 2-pin connector at the bottom, and the green 4-pin recirc motor connector on the right side of the motor. • Pull t
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10. Remove and discard the evapo-dummy. 16. Route the temperature sensor wire from the evaporator rearward, and reinstall the evaporator 11. Next to the evaporator housing against the front cover with the temperature sensor wire routed bulkhead, locate and remove the floor insulator through the notch in the cover. Reattach the 4-pin plug, which reveals a rubber plug in the front power transistor connector to the evaporator bulkhead. Remove the rubber plug by pushing on housing cover. the plug. D
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23. Get the MAX A/C button and the A/C button from 27. Remove the front bumper, two screws and twleve the kit. Below the radio, remove and discard the clips. dummy buttons from the heater control panel. NOTE: To prevent damage to the heater control panel bezel, insert a 0.5 mm flat feeler gauge under the dummy button and leverage the small flat screwdriver to remove the dummies on the surface of the gauge and not on the surface of the bezel. Snap the MAX A/C button and the A/C button into the he
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32. Remove the two brackets that secure the front of 36. Get the suction hose from the kit. Remove and the radiator, and remove the two bolts from the discard the pipe cover and the M6 bolt from the radiator filler neck. Carefully pull up and out on the compressor. Remove and discard the suction right side of the radiator, away from the radiator hose cover. Attach the suction hose to the bulkhead, to lower the compressor in place and to compressor using the M6 x 25 mm flange bolt ease the instal
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40. Install the other receiver pipe clip from the kit into 45. At the condenser, remove the caps from the the hole in the ABS bracket. discharge hose and receiver pipe, and remove the caps from the condenser. Lightly oil the O-rings with PAG oil, insert the discharge hose into the condenser, and secure with the 6 mm x 25 mm bolt. Attach the bracket from the discharge hose to the mount on the condenser using a 6 mm x 16 mm washer bolt and torque to 7.2 lb·ft. Insert the receiver pipe into the con
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47. Remove the cap from the expansion valve. Get 50. Remove the caps from the suction hose and the stud bolt from the kit, and secure its short M6 receiver pipe coupling and lightly oil the O-rings side to the expansion valve. with PAG oil. Remove the caps from the mating coupling of the aircon pipe, and connect the couplings hand tight. Secure the couplings, for the receiver pipe with a 17 mm & 19 mm combination wrench and for the suction coupling with a 24 mm and 27 mm combination wrench. Do n
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53. Get the AC clutch relay from the kit. Insert the 56. Evacuate the system for at least 15 minutes. relay in its slot in the fuse box. 57. Reset radio station presets. 58. Install the labels under the hood at a cleaned location near the emission label. • For USA Registered Vehicles: Aircon INFO- Label and either of the A/C Kit I.D.-Labels • For USA Registered Vehicles: USA A/C Kit Identification Label For 4-Door Label displaying 80000-SNA-Y00 For 2-Door Label displaying 80000-SVA-Y00 • F
