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®
HercuLine 2000 Series Actuator
Installation, Operation and
Maintenance Manual
Doc. No.: 62-86-25-10
Revision: 7
Date: 7/08
Honeywell Field Solutions
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Notices and Trademarks Copyright 2008 by Honeywell Revision 7 July 2008 Warranty/Remedy Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is Buyer's sole remedy and is in lieu of all other warranties, ex
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About This Document Abstract This manual describes the installation, set up, operation, maintenance, and troubleshooting of the HercuLine 2000 series actuators. References The following list identifies all documents that may be sources of reference for material discussed in this publication. Document Title Doc ID HercuLine 2000 Series Actuator Specification 61-86-03-14 HercuLine 2000 Series Actuator Model Selection Guide 62-86-16-21 ® 51-52-25-66 Modbus RTU Serial Communications
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Symbol Definitions The following table lists those symbols that may be used in this document to denote certain conditions. Symbol Definition This DANGER symbol indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury. This WARNING symbol indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury. This CAUTION symbol may be present on Control Product instrumentation and literatu
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Contents Contents Introduction .............................................................................................1 Product Description ......................................................................................................1 Specifications ..........................................................................................5 Technical and Operating Specifications.......................................................................5 Model Selection Guide .
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Contents Lock Set Up Group.....................................................................................................53 Read Status Set Up Group.........................................................................................55 Drive Set Up Group ....................................................................................................56 Maintenance Set Up Group........................................................................................59 Regions of M
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Contents Tables Table 1 Specifications - General.............................................................................................................................5 Table 2 Recommended Minimum Wire Size........................................................................................................17 ® Table 3 Terminal Connections: HercuLine 2000...............................................................................................18 ® Table 4 Terminal Connection
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Contents Figures ® Figure 1 HercuLine 2000 Series Actuator 2 ® Figure 2 HercuLine 2002 Actuator Internal View 3 ® Figure 3 Outline and Dimensions of HercuLine 2000 Series Actuators 14 Figure 4 Constant Torque Linkage 15 Figure 5 Variable Torque Linkage 16 Figure 6 Standard crank arm 16 Figure 7 Crank arm with optional ball joint and push rod 16 ® Figure 8 HercuLine 2000 connections 18 ® Figure 9 HercuLine 2001/2002 connections 19 ® Figure 10 HercuLine 2003 connections 20 Figure 11
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Introduction Product Description Introduction Product Description ® ® Honeywell’s HercuLine 2000 series actuators are available in four versions: HercuLine 2000, ® ® ® HercuLine 2001, HercuLine 2002, and HercuLine 2003. All are low torque, precision electric rotary actuators incorporating all of the high quality and reliable features of the traditional HercuLine series actuators. These precision control and high reliability actuators ensure processes operate at maximum efficiency,
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Introduction Product Description Display and keypad Handwheel Conduit entry Shaft and position indicator Auto/manual switch ® Figure 1 HercuLine 2000 Series Actuator 2 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 7 7/08
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Introduction Product Description Dis Display play Wir Wiriin ng g Ke Keypad ypad Label Label PWA PWA Me Mechanica chanical Stop l Stops s TB TB3 3 C Connecto onnector r Cam Cams s a an nd d for cu for cust stom omer er li limit mit input and input and s sw witches itches output output connection connection on CPU on CPU PWA PWA TB TB1 1 cu cust stom omer er powe power r connection connection Ext Exte ernal rnal N Non-contac on-contact t auto auto- -manua manuall sen sens sor or Relay PWAs Re
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Introduction Product Description 4 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 7 7/08
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Specifications Technical and Operating Specifications Specifications This section provides you with the technical specifications and the model selection guide for the ® HercuLine 2000 Series Actuators. Technical and Operating Specifications Table 1 Specifications - General Physical Weight 2000: 25 lb. (11.36 kg) 2001,2002: 27 lbs. (12.27 kg) Enclosure Precision-machined die cast aluminum housing, finished in light gray powder coat epoxy. Gear Train Alloy steel, high efficiency steel
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Specifications Technical and Operating Specifications Electrical Mains Supply 100-130 Vac single phase, 50 Hz or 60 Hz 200-240 Vac single phase, 50 Hz or 60 Hz Motor Instant start/stop, non-coasting, non-burnout, continuous duty, permanent magnet, synchronous induction motor. Can be stalled up to 100 hours without damage. Motor Current = No load = full load = locked rotor = 0.4 amp for 120Vac, 0.2 amp for 240 Vac Loss of Power Stays in place on loss of power Local Auto/Manual Switc
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Specifications Technical and Operating Specifications ® ® ® HercuLine 2002 HercuLine 2001 HercuLine 2000/2003 Feedback Slidewire emulation - Provides output voltage ratiometric to shaft position and potentiometric to supply voltage (1 Vdc to 18 Vdc) without a slidewire. Emulates a 100 ohm to 1000 ohm slidewire. 10 mA output maximum. Communications Modbus RTU or optional HART ™ NA Operating Temperature –40°C to +75 °C (–40°F to +170 °F) -40°C to +85 °C (-40°F to +185 °F) Positio
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Specifications Technical and Operating Specifications ® ® ® HercuLine 2002 HercuLine 2001 HercuLine 2000/2003 Programmable Selectable and configurable operating parameters: NA Functions • Input range • Input filtering • Input characterization • Security • Digital Input action • Deadband • Failsafe on loss of input signal • Failsafe on loss of position sensor • Direction of rotation • Relay closure action • Communication parameters • Split range operation • Output range • Ala
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Specifications Technical and Operating Specifications Specifications – Communications Communications Communications RS 485 Serial Communication, Modbus RTU Protocol Option Connection Twisted pair cable with shield Maximum loop length 600 meters (2000 feet) Communication Mode Half duplex Baud Rate 300, 600, 1200, 2400, 4800, 9600, 19.2K Required Specifications – PDA (customer provided) PDA Operating System Palm OS version 3.5 or greater RAM At least 8 MB Communications Serial port
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Specifications Model Selection Guide Model Selection Guide Instructions Select the desired key number. The arrow to the right marks the selection available. Make the desired selections from Tables I thru VIII using the column below the arrow. A dot ( ) denotes unrestricted availability. Key Number I II III IV V VI VII VIII IX _ _ _ _ - _ _ _ - _ _ _ - _ _ _ - _ _ _ - _ _ - _ _ _ _ _ _ - _ - _ - _ _ KEY NUMBER - Motor Selection Selection Availability Basic Motor Unit (no electronics) 2000
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Specifications Model Selection Guide 2000 2001 2002 2003 TABLE VI - OPTIONS Selection Local keypad/ No local display interface supplied (Note 2) 0_ _ _ _ _ display Integrally mounted local display/keypad interface 1_ _ _ _ _ Local Auto/ No auto/manual switch _ 0_ _ _ _ manual switch Auto/manual switch with "Out of Auto Contact" _ 1_ _ _ _ _ 2_ _ _ _ Auto/manual switch with "Out of Auto Contact" Handwheel No Handwheel _ _ 0_ _ _ Handwheel _ _ 1_ _ _ Certificates None _ _ _ 0 _ _ Certificate of
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Installation Installation Overview Installation Installation Overview ® The procedures to install the HercuLine 2000 Series actuator and place it in service require that you: • Select a suitable location for installation. (See Installation Considerations below.) • Mount the actuator securely. • Install mechanical connections or linkage between control arm and final control element. Use HAL software application to aid in mechanical installation. • Make all electrical connections for
