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PCG-FR55G/FR55R/FR77G
PCG-FRV31/FRV33/FRV34/FRV35/FRV35Q/FRV37/FR870/FR872
PCG-FR315B/FR315M/FR315S/FR395EP
PCG-FR820/FR820C/FR820L/FR820S/FR825CP/FR825L/FR825P/FR825SP
SERVICE MANUAL
Ver 5-2004G
Revision History
Area
Model Line up
PCG-FR55G
2 [MA]
PCG-FR55G/B
Japanese
Japanese
3 [MA]
PCG-FR55R/P
PCG-FR77G/B
2 [MA]
PCG-FRV31
PCG-FRV33
US
3 [MA]
PCG-FRV34
Canadian
PCG-FRV35
S400
American
PCG-FRV37
2 [MA]
Quebec PCG-FRV35Q
PCG-FR870 2 [MA]
Latin
PCG-FR872 2 [MA]
PCG-FR315B
AEP PCG-FR315M
European
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Caution Markings for Lithium/Ion Battery - The Information in this document is subject to Service and Inspection Precautions following or similar texts shall be provided on change without notice. battery pack of equipment or in both the operating 1. Obey precautionary markings and screws, components, and wiring have been and the service instructions. instructions returned to their original condition. Also check Sony, VAIO and CLIE are trademarks or the area around the repair location to ensure
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TABLE OF CONTENTS Section Title Page Section Title Page CHAPTER 1. SPECIFICATIONS ................................ 1-1 (to 1-1) CHAPTER 5. OTHERS 5-1. The Barcode Label ........................................................... 5-1 CHAPTER 2. BLOCK DIAGRAM ............................... 2-1 5-2. Replacing the CPU .......................................................... 5-2 (to 2-1) 1. Removing the CPU .......................................................... 5-2 2. Installing the CPU ......
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CHAPTER 1. SPECIFICATIONS J AM PCG-FRV35 PCG-FRV31 PCG-FR77G/B PCG-FR55G/B PCG-FR55G PCG-FR55R/P PCG-FRV37 PCG-FRV35 PCG-FRV33 PCG-FRV31 PCG-FRV35Q PCG-FR872 PCG-FR870 PCG-FRV34 Canada only Canada Only Mobile Cel Mobile Cel Mobile Cel Mobile P4- CPU P4-2.4BGHz P4-2.8GHz P4-2.66GHz Cel-2.4GHz P4-2.66GHz Cel-2.4GHz P4-2.66GHz P4-2.66GHz Cel-2.4GHz P4-2.66GHz 2.0GHz 2.0GHz 2.0GHz 2.2GHz-M 15XGA 15XGA 15XGA LCD 15XGA 15XGA 15XGA 15XGA 15XGA 15XGA 15XGA 15XGA 15XGA 15XGA 15XGA (Clear Black) (Clear Bl
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XBUS PRIMARY IDE BUS SECONDARY IDE BUS CHAPTER 2. BLOCK DIAGRAM Intel Pentium 4 75W Celeron 478 PIN mPGA System bus 400/533MHz R/G/B CRT LVDS SIGNAL NORTH BRIDGE DRAM SIGNAL LCD DDR 266 ATI RS200M+ DDR CLOCK SO-DIMM 1/2 TV SIGNAL AVOUT PCI bus(Mux with A-link) 266MB/s Memory Stick Board LPC Connector RTC PCI BUS TIBQ3285LF South Bridge ALI 1535+ RICOH 5C554 Mini PCI Realtek VIA Wirless LAN RTL8100BL VT6202AL CARDBUS+1394LINK/PHY AC LINK1 AC LINK2 USB 2.0 RJ45 USB*3 SLOT0/1 1394 AD1981B MDC PCU L
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CHAPTER 3. FRAME HARNESS DIAGRAM NETWORK USB PRINTER MONITOR PHONE LCD Block LCD Rear Panel LCD HARNESS INVERTER L Side CON9 CON22 CON5 USB CON10 2 22 CON16 CON24 MBX-88 Board USB CON8 1 21 CON13 (Side-A) AV OUT CON6 CON15 EXTERNAL CON19 MICROPHONE 1 CON1 SPEAKER 22 2 HEADPHONE CON18 DC FAN 21 1 IEEE 1394 i.LINK CON11 CON2 200 2 HARD DISK A1 199 1 CON3 200 2 Twin FAN Model SWX-140 Board 199 1 CON4 (Side-A) DC FAN RAM PC CARD CON12 CONNECTOR DDR SO-DIMM SLOT B 13 CON26 25 48 13 1 A77 CON23 24 1
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CHAPTER 4. EXPLODED VIEWS AND PARTS LIST • The parts list is compiled by blocks of a palmrest and bottom etc. Palmrest The sections of the parts list are different depending on the model. Please refer to list of contents shown in the below. Section Page Palmrest P-1 .................................................................................... 4-2 LCD Bottom B-1 ................................................................................... 4-3 Main Board M-1 ..........................
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P-1 Ref.No. Part No. Description Ref.No. Part No. Description P-1. P-1.P Palmrest almrest 129 101 4-670-198-01 ESCUSHION TOUCHPAD B1 4-216-272-01 SCREW (M2), + 102 1-796-319-31 PAD, TOUCH B3 4-641-726-12 <&> SCREW (M2), SPECIAL HEAD 103 4-672-077-01 ADHESIVE TAPE TP B5 4-644-637-01 <&> GRIP, M2 EG 104 4-677-536-01 & SHEET RUBBER DISPLAY B6 4-644-637-42 GRIP, M2 EG 105 4-671-634-01 & CUSHION PALMREST B10 4-665-205-01 <&> SPECIAL FLAT HEAD (EG GRIP),M2 B1 107 4-674-042-01 MEMORY STICK WINDOW B16 4
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B-1 Ref.No. Part No. Description B-1. Bottom 201 4-677-632-01 INSULATOR BOTTOM 203 4-670-193-01 LENS FDD 204 4-677-197-01 & FOOT FRONT B12 Not FDD Models B3 205 4-674-041-01 & FOOT REAR B10 * 206 4-676-348-01 BRACKET DC 218 207 1-827-606-11 JE1.1 DC CABLE (INT) * 208 4-674-019-01 PLATE DC 201 210 4-671-645-01 & DOOR BATTERY SPRING B12 211 4-673-853-01 & DOOR BATTERY 212 X-4626-186-1 & COVER MINIPCI ASSY (S) 215 4-673-851-01 & COVER HDD G 216 4-673-852-01 & COVER MODEM * 220 4-674-033-01 BRACKET
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M-1 Ref.No. Part No. Description M-1. Main Board * 302 4-674-030-01 GUIDE DRIVE 303 1-827-605-11 JE1.1 FFC(PWR) 304 4-670-194-01 COVER HOOD 301 306 1-761-695-11 NE5.1 PC CARD(EJECTER) 307 4-677-636-01 INSULATOR PC CARD 308 A-8068-484-A $ COMPLETE PWB PWS-29 309 4-673-303-01 SPACER TOUCHPAD BUTTON B6 310 4-677-635-01 INSULATOR PWS P-1 B18 311 4-677-637-01 CUPPER TAPE E 312 4-672-849-01 GASKET LAN P-1 L 321 313 9-885-029-05 CONNECTOR, USB(A) 306 R 302 314 4-677-639-01 GASKET USB (*2) B4 B-1 315 4-
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L-1 Ref.No. Part No. Description L-1. LCD 15-inch XGA (Clear Black) 401 4-671-639-01 CUSHION HINGE 402 4-671-637-01 CUSHION LATCH – Made by HI – 403 4-671-638-01 CUSHION LCD * 404 X-4625-939-1 ASSY BEZEL DISPLAY 15 405 4-673-874-01 LCD HOOK KNOB 15 406 4-671-640-01 SPRING LATCH LCD 401 402 * 407 4-673-876-01 LCD 15 BRACKET L 404 403 408 4-671-457-11 HINGE L 409 A-8115-792-A $ # ASSY LCD 15XGA (HI) (S) * 410 4-673-877-01 LCD 15 BRACKET R B5 411 4-671-456-11 HINGE R 412 1-962-513-11 LCD HARNESS (H
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L-2 Ref.No. Part No. Description L-2. LCD 15-inch XGA 401 4-671-639-01 CUSHION HINGE 402 4-671-637-01 CUSHION LATCH –Made by AU – 403 4-671-638-01 CUSHION LCD 406 4-671-640-01 SPRING LATCH LCD 401 402 408 4-671-457-01 HINGE L 504 403 411 4-671-456-01 HINGE R 504 X-4625-822-1 BEZEL DISPLAY ASSY (15) (S) 505 4-670-228-01 BUTTON LATCH LCD B5 * 507 4-678-902-01 LCD BRKT L AU 15XGA 509 A-8115-791-A $ # ASSY LCD 15XGA (AU) (S) B4 * 510 4-678-903-01 LCD BRKT R AU 15XGA 512 1-962-630-11 HARNESS, LCD (15
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L-3 Ref.No. Part No. Description L-3. LCD 15-inch XGA (High Brightness) 401 4-671-639-01 CUSHION HINGE 402 4-671-637-01 CUSHION LATCH –Made by SH – 403 4-671-638-01 CUSHION LCD 406 4-671-640-01 SPRING LATCH LCD 408 4-671-457-01 HINGE L 401 402 504 403 411 4-671-456-01 HINGE R 504 X-4625-822-1 BEZEL DISPLAY ASSY (15)(S) 505 4-670-228-01 BUTTON LATCH LCD 514 4-671-636-01 LCD SHIELDING B5 515 X-4625-820-1 HOUSING DISPLAY ASSY (S) B4 517 4-673-299-01 INVERTER TAPE * 607 4-671-454-01 BRACKET LCD L (1
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A-1 Ref.No. Part No. Description A-1. Accessory 0901 1-478-037-32 $ & ADAPTOR, AC 906 901 Coversion Plug AC Adaptor 3P Adaptor 902 Battery Pack [MA] 2 907 Power Cord 903 Power Cord [MA] 2 908 Power Cord J AM EU AO 904 Power Cord Ref.No. Part No. Description 902 A-8067-763-A $ # & BP2NX SNT(J)ASSY(S) A-8112-427-A $ # & BP2NX SNT(U)ASSY (S) 1-756-269-42 $ # & BATTERY PACK, LITHIUM ION ! 903 1-790-732-32 & CORD, POWER ! 904 1-757-562-21 & CORD, POWER 3 [
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DIP Switch The DIP switch setting is following table. 2 [MA] 2 [MA] 3 [MA] PCG-FR77G/B, FR55G/B, FR55G PCG-FR77G/B PCG-FR55G/B, FR55G, FR55R/P ON J MB DT MB DT 12 3 4 56 3 [MA] PCG-FR55R/P ON 12 3 4 56 [MA] [MA] 2 2 PCG-FRV37, FRV35, FRV33, FRV35Q, PCG-FRV37, FRV35, FRV35Q, PCG-FRV33 [MA] FRV31, FR872, FR870, FRV34 FRV31, FR872, FR870, FRV34 3 3 [MA] ON MB DT MB DT AM 12 3 4 56 PCG-FR315B, FR315M, PCG-FR395EP, FR315B FR315S, FR395EP ON MB DT 12 3 4 56 EU PCG-FR315S, F
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CHAPTER 5. OTHERS [ LCD Unit (15-inch XGA Clear Black) (HI) ] 5-1. The barcode label (Rear) The hatched portion of the barcode label is used as the repair data. B [ MBX-88 Board ] (Side A) [ BATTERY ] (Bottom) [ DVD+-RW Drive ] (Made by So) (Top) [ LCD Unit (15-inch XGA) (AU) ] (Rear) A, B F E E D [ MBX-88 Board ] (Side B) [ FDD ] (Bottom) [ DVD-RW Drive ] (Made by Pa) (Top) B D [ LCD Unit (15-inch XGA) (SH) ] (Rear) B C E E [ Modem Card ] [ HDD ] (Made by I) (Top) [ Combination Drive ] (M
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5-2. Replacing the CPU 1. Removing the CPU 2. Installing the CPU 1 Insert a flat-blade screwdriver into the notch as shown in the illustration and 1 Align the triangle reference mark of the CPU with that of the CPU socket and rotate it so that the protrusion comes to the lock release position. insert all the pins of the CPU to the corresponding holes of the CPU socket. 2 While pressing the two positions marked by a, insert the flat head (-) screwdriver 2 Pull the CPU gently upward to lift it out
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PCG-FR55G/FR55R/FR77G (J) PCG-FRV31/FRV33/FRV34/FRV35/FRV35Q/FRV37/FR870/FR872 (AM) PCG-FR315B/FR315M/FR315S/FR395EP (EU) PCG-FR820/FR820C/FR820L/FR820S/FR825CP/FR825L/FR825P/FR825SP (AO) List of PCG-FR Series (As of July, 2004) Service Manual Model Name Service Manual Model Name Part No. JAM EU AO Part No. JAM EU AO PCG-FR33 PCG-FR55G PCG-FRV31 PCG-FR315B PCG-FR820 9-876-045-XX PCG-FR33/B PCG-FR55G/B PCG-FRV33 PCG-FR315M PCG-FR820C PCG-FR55/B PCG-FR55R/P PCG-FRV34 PCG-FR315S PCG-FR820L 9-876-04
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Revision History Suffix Ver. Date Contents QM No. First -01 Ver. 1 2003.09.26 Edition -02 Ver. 2 2003.10.03 Page 4-8 N2003_074CK 1 -03 Ver. 3 2003.10.20 Front Page (Model Line Up), Page1-1, Page 4-1 - 4-4, Page 4-8 - 4-9, Back Cover N2003_075AK 2 -04 Ver. 4 2003.11.06 Front Page (Model Line Up), Page1-1, Page 4-1 - 4-4, Page 4-8 - 4-9, Back Cover N2003_086AK 3 -05 Ver. 5 2004.07.08 Page 4-2 N2004_076CK 4 < Remarks > [Confidential] PCG-FR55G/FR55R/FR77G (J) PCG-FRV31/FRV33/FRV34/FRV35/FRV35Q/FRV3
