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Owner’s Manual
Extended-Run 3-Phase Battery Cabinet
C US
Not suitable for mobile applications.
p. 2
1 – Introduction
2 – Important Safety Instructions p. 3
3 – Battery Cabinet Installation p. 5
p. 5
3-1 Preparation
p. 5
3-2 Transportation
p. 5
3-3 Mechanical Check
3-4 Internal Wiring (Typical) p. 6
3-5 Preliminary Electrical Check p. 6
p. 6
3-6 Battery Cabinet Placement
p. 7
3-7 Electrical Connection
p. 7
3
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1 – Introduction Tripp Lite’s Extended-Run 3-Phase Battery Cabinets connect to SmartOnline 3-Phase UPS Systems to provide long-lasting battery backup for data centers, telecommunications, networks, industrial facilities, security, emergency systems and other mission-critical applications that require high capacity, high availability and extended runtime. Features Battery cabinets are available in voltages from 240 VDC through 480 VDC and capacities from 33 to 720 ampere-hours
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2 – Important Safety Instructions SAVE THESE INSTRUCTIONS All sections of this manual contain instructions and warnings that must be followed during the installation and operation of the battery cabinet described in this manual. Read ALL instructions thoroughly before attempting to move, install or connect your battery cabinet. Failure to comply may invalidate the warranty and cause serious property damage and/or personal injury. DANGER! LETHAL HIGH VOLTAGE HAZARD! All wi
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2 – Important Safety Instructions (continued) Battery Warnings • The battery cabinet does not require routine maintenance by the user. There are no user-serviceable parts inside. Only qualified, knowledgeable service personnel familiar with all required precautions should open the access panels for any reason. Keep unauthorized personnel away from batteries. • The battery cabinet contains valve-regulated recombinant lead-acid (VRLA) batteries. Do not attempt to add water to the
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3 – Battery Cabinet Installation Read Section 2 – Important Safety Instructions Before Installation 3-1 Preparation • At your site, prepare to off-load the battery cabinet from the delivery truck and transport it to the final installation location. Consider both the packaged weight and dimensions. • Assure that the floor can bear the load of the specific battery cabinet being installed. The battery cabinet must be installed in a structurally sound area with a level floo
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3 – Battery Cabinet Installation (continued) 3-4 Internal Wiring (Typical) • Battery cabinets use multiple 6 VDC or 12 VDC batteries connected in series to provide nominal DC voltages ranging from 240 VDC to 480 VDC. • Internal cabling is sized for specific application load currents. The insulated cables can be 2 AWG, 4 AWG, 2/0 AWG, 4/0 AWG or dual 2/0 AWG. • Each battery cabinet includes a specific wiring diagram. Some battery cabinets may contain series-parallel battery stri
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3 – Battery Cabinet Installation (continued) 3-7 Electrical Connection DANGER! LETHAL HIGH VOLTAGE HAZARD! All wiring should be performed by a qualified electrician, in accordance with the warnings in this manual and all applicable electrical and safety codes. Incorrect wiring may cause serious personal injury and property damage. • The battery cabinet should be connected to the load through a DC disconnect switch or a DC circuit breaker. This allows the battery to
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4 – Operation and Charging 4-1 Determine Charging Voltages To determine the appropriate equalization (freshening) charge voltage and float charge voltage, multiply the number of batteries connected in series in the battery cabinet by the recommended charging voltage per unit. For example: A +/- 240 VDC cabinet containing 40 each of the UPS12-400MR batteries in series would use the following charging voltages: Freshening/Equalization Charge Voltage = 20 x 14.4 VDC/unit ave
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5 – Maintenance The battery cabinet contains valve-regulated recombinant lead-acid (VRLA) batteries, which are maintenance-free relative to the electrolyte. You cannot add water to these batteries or sample the electrolyte specific gravity. It is necessary, however, to periodically check the charging voltage, temperature and connections of the individual battery units. 5-1 Maintenance Schedule Quarterly Check 1. Measure individual battery unit temperature. (Measure with a d
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6 – Diagrams 6-1 Battery Cabinet Diagram (4 Shelves) 4.38 Breaker Mounting Plate 8.25 24.75 6 22 16 79 16 16 4.5 4 2.25 4.5 11.75 5.5 15.75 Side View Front View Side View 40.25 30.25 6 Top View 6 Front of Cabinet Conduit Knockouts Front of Cabinet Conduit Knockouts 17.25 34.5 Side View Bottom View Side View Note: All dimensions are in inches. [10]
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6 – Diagrams (continued) 6-2 Battery Cabinet Diagram (3 Shelves) 3.25 30 6 58 32 Top View Breaker 8.25 Mounting Plate 24 16 11 2.25 15.75 4.5 4.5 Side View Side View 14 16 4 4 10.25 Front View Conduit Conduit Knockouts Knockouts Front of Cabinet Front of Cabinet 14.5 29 Side View Side View Bottom View Note: All dimensions are inches. [11]
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6 – Diagrams (continued) 6-3 Battery and Breaker Diagrams (240 VDC) Shelf 2 Battery Positive To UPS Positive To UPS Shelf 3 Negative Battery Negative UL-Listed Breaker Shelf 1 (Bottom) To Fuse or Breaker Termination Notes: • All internal wiring is UL-listed, MTW, 125C Hi-Flex cable. • Terminal block is UL-recognized and rated for 600 VDC. • Breaker is UL-listed and rated for 150 A, 600 VDC, 25 KAIC. • Cabinets with breakers are shipped with the breaker in the
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6 – Diagrams (continued) 6-4 Battery and Breaker Diagrams (+/- 240 VDC) Shelf 4 (Top) Battery Positive Shelf 3 To UPS Positive To UPS Negative Battery Negative UL-Listed Breaker To UPS From Battery Center Tap Center Tap Shelf 2 Shelf 1 (Bottom) To Fuse or Breaker To Center Tap Termination Termination Notes: • All internal wiring is UL-listed, MTW, 125C Hi-Flex cable. • Terminal block is UL-recognized and rated for 600 VDC. • Breaker is UL-listed and rated fo
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6 – Diagrams (continued) 6-5 Integrated Battery Charger (Select Models) 6.25 MAX 0.5 13.5 12.5 Terminal Block Detail Input Voltage Selection AC L N - + Input For 120 VAC Jumper: 120 Output 2 & 3, 3 & 4, 5 & 6 VAC Output For 208 VAC Jumper: 1 & 2, 4 & 5 For 240 VAC Jumper: 2 & 3, 4 & 5 Warning: Do not connect the battery charger AC input to the UPS system output. The battery charger requires a separate AC supply circuit. Notes: • All dimen
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7 – Specifications 7-1 Dimensions and Floor Loading Dimensions Battery Cabinet Model Shelves (Width x Depth x Height) Weight Floor Loading 2 32 x 30 x 58 inches 1760 lb 264 lb/ft BP240V99 3 2 (81.3 x 76.2 x 147.3 cm) (800 kg) (1292 kg/m ) 2 32 x 30 x 58 inches 1920 lb 288 lb/ft BP240V120 3 2 (81.3 x 76.2 x 147.3 cm) (873 kg) (1410 kg/m ) 2 32 x 30 x 58 inches 1983 lb 297 lb/ft BP240V1207C 3 2 (81.3 x 76.2 x 147.3 cm) (901 kg) (1452 kg/m ) 2 32 x 30 x 58 inches 2400 lb 36
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8 – Storage and Service Storage The battery cabinet must be stored in a clean, secure environment with a temperature less than 40° C (104° F) and a relative humidity less than 90% (non-condensing). Store the battery cabinet in its original shipping container if possible. Charge the batteries for at least 24 hours prior to use. Do not rely on the battery cabinet to provide backup power to connected equipment until the batteries are fully charged. Note: If the UPS system remains off
