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IMPORTANT MANUAL DO NOT THROW AWAY
5000
REPAIR PARTS MANUAL
WARNING:
Read this Man u al and follow all Warnings
and Safety Instructions. Fail ure to do so
MODEL:
can re sult in serious in ju ry.
PXT16542
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
Visit our website: www.poulan-pro.com
424009 10.27.08 SBW Printed in the U.S.A.
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HOW TO USE THIS MANUAL This manual is designed to provide the customer with a means to identify the parts on his/her tractor when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore, it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some hardware and parts are drawn larger in order to more readily identify them. Each tractor has its own model number. The model number for your tractor can be found on the
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SOLENOID TRACTOR - - MODEL NUMBER PXT16542 (96016001900), PRODUCT NO. 960 16 00-19 SCHEMATIC SCH03 BATTERY STARTER RED RED RED A M AMMETER FUSE (OPTIONAL) S B M WHITE G A1 L A2 CLUTCH/BRAKE ATTACHMENTCLUTCH (CLUTCHOFF) (PEDALUP) BLACK BLACK SEATSWITCH (NOTOCCUPIED) BLACK BLACK GRAY GRAY REVERSESWITCH NOTINREVERSE SHORTINGCONNECTOR BLACK BLACK SPARKPLUGS BLACK/WHITE IGNITION GAP UNIT (2PLUGS ONTWINCYL.ENGINES) BLUE HOUR BLACK METER (OPTIONAL) FUEL LINE BLUE CHARGINGSYSTEMOUTPUT 28VOLTSACMIN.@360
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D.C. AMPERES TRACTOR - - MODEL NUMBER PXT16542 (96016001900), PRODUCT NO. 960 16 00-19 ELECTRICAL L02 22 79 21 33 34 30 90 24 27 27 43 41 42 26 2 1 40 25 8 28 16 16 With Ammeter Option 45 Without Ammeter Option 94 48 29 92 With Service Minder Option 93 46 Without Service Minder Option 52 4
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TRACTOR - - MODEL NUMBER PXT16542 (96016001900), PRODUCT NO. 960 16 00-19 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 163465 Battery 2 74760412 Bolt Hex Hd 1/4-20 unc x 3/4 8 176689 Box Battery 16 176138 Switch Interlock 21 175688 Harness Asm Light w/4152j 22 4152J Bulb Light #1156 24 421299 Cable Battery 6 Ga. 11" Red 25 421297 Cable Battery 26 175158 Fuse 20 AMP 27 73510400 Nut Keps Hex 1/4-20 unc 28 421298 Cable Ground 6 Ga. 12" Black 29 192749
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TRACTOR - - MODEL NUMBER PXT16542 (96016001900), PRODUCT NO. 960 16 00-19 CHASSIS 29 212 17 24 30 18 39 28 24 5 25 25 26 26 5 278 13 209 31 209 9 209 11 208 208 207 26 64 209 208 35 1 209 33 10 142 145 37 37 209 35 209 142 2 205 35 38 34 26 38 205 chassis-stlt_alpha_4_r1 209 6
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TRACTOR - - MODEL NUMBER PXT16542 (96016001900), PRODUCT NO. 960 16 00-19 CHASSIS KEY PART NO. NO. DESCRIPTION 1 174619 Chassis 2 176554 Drawbar, Stretch 5 155272 Bumper, Hood/Dash 9 193510X010 Dash 10 72140608 Bolt, Carriage 3/8-16 x 1 11 174996 Panel Dash LH 13 172105X010 Panel Slkscr Dash RH 17 187559X505 Hood 18 184921 Bumper Hood 24 74780616 Bolt Fin Hex 3/8-16 unc x 1 Gr. 5 25 19131312 Washer 13/32 x 13/16 x 12 Ga. 26 73800600 Nut Lock Hex w/Ins 3/8-
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TRACTOR - - MODEL NUMBER PXT16542 (96016001900), PRODUCT NO. 960 16 00-19 DRIVE 120 57 89 69 63 197 212 70 81 116 66 159 158 84 161 198 85 65 162 56 55 21 64 112 83 13 169 41 10 14 14 168 163 202 50 112 18 150 113 80 4 82 8 165 166 38 48 3 51 156 85 5 11 18 27 151 39 6 51 16 79 49 52 30 32 47 30 6 170 32 52 62 120 6 37 35 77 36 34 25 28 24 36 19 26 35 26 2 53 26 15 77 96 74 27 10 29 78 76 22 26 1 drive-stlt_Peerless_fender_8_r1 75 8
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TRACTOR - - MODEL NUMBER PXT16542 (96016001900), PRODUCT NO. 960 16 00-19 DRIVE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 - - - - - - Transaxle Peerless 206-545C 63 175410 Engine Pulley (Order parts from transaxle 64 173937 Bolt Hex manufacturer) 65 10040700 Washer Lock Hvy Hlcl Spr 7/16 2 146682 Spring Return Brake T/a Zinc 66 154778 Keeper Belt Engine Foolproof 3 123666X Pulley Transaxle 18" Tires 69 142432 Screw Hex Wsh HiLo 1/4 x 1/2 unc 4 12000028
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TRACTOR - - MODEL NUMBER PXT16542 (96016001900), PRODUCT NO. 960 16 00-19 ENGINE 3 2 72 1 44 13 4 81 32 31 46 78 38 33 14 78 114 37 37 33 45 109 23 111 29 OPTIONAL EQUIPMENT Spark Arrester engine-stlt_bs_11 10
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TRACTOR - - MODEL NUMBER PXT16542 (96016001900), PRODUCT NO. 960 16 00-19 ENGINE KEY PART NO. NO. DESCRIPTION 1 170551 Control Th/ch Flag 2 17720408 Screw Hex Thd Cut 1/4-20 x 1/2 3 - - - - - - - - Engine, B&S 31A707 (Order parts from engine manufacturer) 4 137352 Muffler Exhaust B&S 13 165291 Gasket Eng 1 313 Id Tin Plated 14 148456 Tube Drain Oil Easy 23 169837 Shield BRN/DBR Guard 29 137180 Kit Spark Arrestor (Flat Scrn) 31 420721 Tank Fuel Front 32 414113
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TRACTOR - - MODEL NUMBER PXT16542 (96016001900), PRODUCT NO. 960 16 00-19 STEERING 38 97 34 39 1 41 42 37 37 36 44 88 91 43 71 67 68 46 8 29 67 6 13 9 2 65 17 46 7 9 9 82 6 8 5 7 9 40 32 5 68 29 4 26 3 43 11 43 28 95 15 10 29 8 Steering-lt_OPP_1 30 12
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TRACTOR - - MODEL NUMBER PXT16542 (96016001900), PRODUCT NO. 960 16 00-19 STEERING KEY PART NO. NO. DESCRIPTION 1 186780 Wheel Steering 2 418168 Axle Asm 3 169840 Spindle Asm LH 4 169839 Spindle Asm RH 5 6266H Washer Thrust .75 x 1.230 6 121748X Washer 25/32 x 1-5/8 x 16 Ga. 7 19272016 Washer 27/32 x 1-1/4 x 16 Ga. 8 12000029 Ring Klip #t5304-75 9 3366R Bearing Col Strg Blk 10 175121 Link Drag 11 10040600 Washer Lock Hvy Hlcl Spr 3/8 13 136518 Spacer Brace Axle 15 145212 Hexflange Lock 17 4
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TRACTOR - - MODEL NUMBER PXT16542 (96016001900), PRODUCT NO. 960 16 00-19 DECALS 2 7 12 12 6 15 1 8 8 9 4 5 3 10 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 422933 Label, Comply Emis 12 423915 Decal, Hood 2 194691 Decal, Replacement 15 145005 Decal, Caution, Battery 3 408818 Decal, Engine HP - - 179769X428 Pad Foot Rest RH 4 170563 Decal, Warning - - 179768X428 Pad Foot Rest LH 5 424102 Decal, Warning Spark Arrestor - - 423830 Decal, Hood E85 Warning 6 411658 Decal, Fender Wa
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TRACTOR - - MODEL NUMBER PXT16542 (96016001900), PRODUCT NO. 960 16 00-19 SEAT 1 8 8 9 9 14 7 7 10 5 6 22 21 2 24 5 26 16 25 15 23 4 13 3 17 12 seat_lt.bolt_9 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 401042 Seat 15 134300 Spacer Split .28 x .96 2 140551 Bracket Seat Pivot 16 121250X Spring Cprsn 3 71110616 Bolt Hex 3/8 - 16 x 1 17 123976X Nut Lock 1/4 Lge Flg 4 19131610 Washer 13/32 x 1 x10 Ga. 21 171852 Bolt Shoul der 5/16-18 unc-2A 5 145006 Clip Push-In Hinged 22 73800500
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TRACTOR - - MODEL NUMBER PXT16542 (96016001900), PRODUCT NO. 960 16 00-19 MOWER DECK 40 68 67 36 158 40 185 143 45 144 159 150 152 46 40 145 184 148 44 59 56 53 52 55 146 33 54 147 48 32 31 30 208 142 21 21 21 23 24 1 25 2 34 147 26 21 142 28 27 29 2 16 15 3 20 149 4 18 14 5 18 6 13 19 21 11 8 42_D_man-t-path_stlt_7_r2 16 42_clutch_mod_7
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TRACTOR - - MODEL NUMBER PXT16542 (96016001900), PRODUCT NO. 960 16 00-19 MOWER DECK KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 165892 Mower Deck Assembly, 42" 44 140088 Guard, Mandrel, LH 2 72140506 Bolt 45 4497H Retainer 3 138017 Bracket Asm Fr. Sway Bar 3/42 46 137729 Screw, Thdrol 1/4-20 x 5/8 T 4 165460 Bracket Asm Deck 42" Sway Bar 48 133944 Washer, Hardened 5 4939M Retainer Spring 52 139888 Bolt, Shoulder 5/16-18 unc 6 178024 Bar Sway Deck 53 184907 Arm Assembly, Pad,
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TRACTOR - - MODEL NUMBER PXT16542 (96016001900), PRODUCT NO. 960 16 00-19 MOWER LIFT 7 8 5 1 3 13 2 4 6 5 6 11 4 12 13 19 20 18 20 16 17 15 20 31 20 32 19 15 13 31 32 lift-rh.1piece_3 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 404981 Plunger Asm Lift Lever 15 173288 Link Front 2 159471 Shaft Asm Lift RH 16 73350800 Nut Jam Hex 1/2-13 unc 3 105767X Pin Groove 1 500 Zinc 17 175689 Trunnion 4 12000002 E Ring #5133-62 18 7380
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SERVICE NOTES 19
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LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materi- als and work man ship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusio
