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Process/Strain Gauge Controller Manual
CNiS8, CNiS8C,
CNiS8DH, CNiS8DV,
CNiS16, CNiS16D, CNiS32
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TABLE OF CONTENTS Part 1: Introduction............................................................................................2 1.1 Description .................................................................................2 1.2 Safety Considerations ...............................................................3 1.3 Before You Begin .......................................................................4 Part 2: Setup.......................................................................
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LIST OF FIGURES: Figure 2.1 Front Panel Display .....................................................................5 Figure 2.2 Rear Panel Power and Output Connections .............................5 Figure 2.3 Rear Panel Input Connections ...................................................6 Figure 2.4 Main Power Connections............................................................7 Figure 2.5 Process Current Wiring Hookup ................................................8 Process Voltage Figu
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NOTES, WARNINGS and CAUTIONS Information that is especially important to note is identified by following labels: • NOTE • WARNING or CAUTION • IMPORTANT • TIP NOTE: Provides you with information that is important to successfully setup and use the Programmable Digital Meter. CAUTION or WARNING: Tells you about the risk of electrical shock. CAUTION, WARNING or IMPORTANT: Tells you of circumstances or practices that can effect the instrument’s functionality and must refer to accompanying documents
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PART 1 INTRODUCTION 1.1 Description This device can be purchased as monitor (read process value only) or as a controller. • The i Series Strain and Process controllers can measure a wide variety of DC voltage and current inputs for all common load cells, pressure transducers and strain gauge type of transducer. It offers unparalleled flexibility in process control. The voltage /current inputs are fully scaleable to virtually all engineering units, with selectable decimal point, perfect for use
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1.2 Safety Considerations This device is marked with the international caution symbol. It is important to read this manual before installing or commissioning this device as it contains important information relating to Safety and EMC (Electromagnetic Compatibility). This instrument is a panel mount device protected in accordance with EN 61010-1:2001, electrical safety requirements for electrical equipment for measurement, control and laboratory. Installation of this instrument should be done by
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1.3 Before You Begin Inspecting Your Shipment: Remove the packing slip and verify that you have received everything listed. Inspect the container and equipment for signs of damage as soon as you receive the shipment. Note any evidence of rough handling in transit. Immediately report any damage to the shipping agent. The carrier will not honor damage claims unless all shipping material is saved for inspection. After examining and removing the contents, save the packing material and carton in the
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Refer to the Quick Start PART 2 Guide for assembly and SETUP disassembly instructions. 2.1 Front Panel 1 1 1 / / / 8 DIN 16 DIN 32 DIN Figure 2.1 Front Panel Display Table 2.1 Front Panel Annunciators 1 Output 1/Setpoint 1/ Alarm 1 indicator 2 Output 2/Setpoint 2/ Alarm 2 indicator a/MENU Changes display to Configuration Mode and advances through menu items* b/PK/GRS Used in Program Mode and Peak or Gross Recall* c/TARE Used in Program Mode and to tare your reading* d/ENTER Accesses submenus i
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Figure 2.3 Rear Panel Input Connections Table 2.2 Rear Panel Connector POWER AC/DC Power Connector: All models Input Connector: INPUT All models PR (Process) / ST (Strain) OUTPUT 1 Based on one of the following models: Relay SPDT Solid State Relay Pulse Analog Output (Voltage and Current) OUTPUT 2 Based on one of the following models: Relay SPDT Solid State Relay Pulse Based on one of the following models: OPTION RS-232C or RS-485 programmable Excitation 6
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2.3 Electrical Installation 2.3.1 Power Connections Caution: Do not connect power to your device until you have completed all input and output connections. Failure to do so may result in injury! Connect the main power connections as shown in Figure 2.4. Figure 2.4 Main Power Connections Table 2.3 Fuse Requirements FUSEConnector Output Type For 115 Vac For 230 Vac DC FUSE 1 Power * N/A 100 mA(T) 100 mA(T) 100 mA(T) FUSE 2 Power * N/A N/A N/A 400 mA(T) For the low voltage power option, in order t
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2.3.2 Process Current The figure below shows the wiring hookup for Process Current 0 – 20 mA. Figure 2.5 Process Current Wiring Hookup (Internal and External Excitation) 2.3.3 Process Voltage The figure below shows the wiring hookup for Process Voltage 0 – 100 mV, 0 – 1 V, 0 – 10 V. Figure 2.6 a) Process Voltage Wiring Hookup b) Process Voltage Wiring Hookup with Sensor Excitation without Sensor Excitation RL - Voltage limited resistor, which allows to convert 24 Vdc internal excitation volta
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2.3.4 Strain Gauge The figure below shows the wiring hookup for 4-wire bridge input. Figure 2.7 a) 4-Wire Voltage/Bridge Input b) 4-Wire Bridge Input with with Internal Excitation External Excitation Wiring Wiring Hookup Hookup In 4-Wire connections the voltage drop across long excitation lead wires of strain gauge bridge may cause measurement errors. The output of a strain gauge bridge also depends on the stability of excitation voltage. To correct for voltage drop and changes in excitation v
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2.3.4 Strain Gauge (continued) The figure below shows Voltage (bridge with amplified output) input with internal excitation. Where: +S: signal plus -S: signal return +Ext: excitation plus Figure 2.9 -Ext: excitation return 4-Wire Voltage Input (Bridge +E: plus excitation sense withAmplified Output) -E: minus excitation sense. with Internal Excitation. 2.3.5 Wiring Outputs This meter has two, factory installed, outputs. The SPDT Mechanical Relay, SPST Solid State Relay, Pulse and Analog Output C
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2.3.5 Wiring Outputs (continued) This device may also have a programmable communication output. The RS-232 and RS-485 Output Connection are shown below. If your meter has the communication option, the internal excitation is not available. Use external excitation for strain gauge meter. External RS-232 connections are not available with -EI or C4EI options. Figure 2.12 a) RS-232 Output Wiring Hookup b) RS-485 Output Wiring Hookup dc CONTROLLED SSR USED WITH TEMPERATURE CONTROLLER WITH dc VOLTAGE
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2.3.5 Wiring Outputs (continued) This meter is capable of supplying 5 or 10 Vdc sensor excitation. The excitation output connection and location of S2 pin selection jumper are shown below. Excitation is not available if Serial Communication (-C24) or Ethernet (-C4EI) or Low Voltage Power Supply (-DC) options are installed. Figure 2.14 a) Excitation Output b) Top View Location of S2 1 c) Top View Location of S2 on /8 DIN Compact Unit Install jumpers according to the table below. Table 2.4 Jumper
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PART 3 OPERATION: CONFIGURATION MODE 3.1 Introduction The instrument has two different modes of operation. The first, Run Mode, is used to display values for the Process Variable, and to display or clear Peak and Valley values. The other mode, Menu Configuration Mode, is used to navigate through the menu options and configure the controller. Part 3 of this manual will explain the Menu Configuration Mode. For your instrument to operate properly, the user must first "program" or configure the menu
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3.2 Menu Configuration It is required that you put the controller in the Standby Mode for any configuration change other than Set Points & Alarms. Figure 3.1 Flow Chart for ID and Set Points Menu 14
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3.2.1 ID Number Menu SEE ID MENU SELECTION IN CONFIGURATION SECTION FOR ENABLE/DISABLE OR CHANGE ID CODE. If ID Code is Disabled or set as Default (0000) the menu will skip ID step to Set Point Menu. If ID Code is set to Full Security Level and user attempts to enter the Main Menu, they will be prompted for an ID Code. If ID Code is set to Setpoint/ID Security Level and user attempts to enter the Configuration Menu, they will be prompted for an ID Code. ENTERING YOUR NON-DEFAULT FULL SECURITY
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3.2.2 Set Points Menu SETPOINT 1: Press a 1) Press a, if necessary until prompt appears. SP1 st Press d 2) Display shows previous value of “Setpoint 1” with 1 digit flashing. Press b & c 3) Press b and c to increase or decrease Setpoint 1 respectively. Holding b & c buttons down for approximately 3 seconds will speed up the rate at which the set point value increments or decrements. Press b & c 4) Continue to use b and c to enter your 4-digit Setpoint 1 value. Press d 5) Display shows stored mes
