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SAVE THIS MANUAL
FOR FUTURE
REFERENCE
BELT AN D DISC
SANDER
Serial
Numbe[
Model and serial
number may be found on
the back side of
the base.
You should record both
model and serial number
DISC
BELT A
in a safe place for
future use.
SANDE
CAUTION:
o assembly
Read GENERAL and
• operating
ADDITIONAL SAFETY
INSTRUCTIONS
• repair parts
_arefuily
!
Sold by SEARS, ROEBUCK AND CO., Chicago, tL. 60684 U.S.A.
Part No, SP5137
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i i i ii•i i iiii SEARS, ROEBUCK AND CO:,698t731A. Sears Tower. Chicago, IL 60684 general safety instructions for power tools 1. KNOW YOUR POWER TOOL Z87.1) at alt times. Everyday eyeglasses only Read and understand the owner's manual and have impact resistant lenses, they are NOT labels affixed to the toot. Learn its application safety glasses. Also. use face or dust mask if and limitations as welt as the specific potential cutting operation is dusty, and ear protectors hazards peculiar to thi
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instructions for bett and additionaU safety disc sander f. Make sure the sanding belt runs in the -Safety is a combination of operator common sense and right direction (directional arrow on back alertness at aft times when the sander is being used. side of belt). Always have the tracking adjusted correctfy so that the belt does WARNING: FOR YOUR OWN SAFETY, DO NOT not run off the pulleys. ATTEMPT TO OPERATE YOUR BELT AND DISC g. Hold the work firmly when sanding on the SANDER UNTIL IT IS COMPLET
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S 12_ Think Safety _ ::_: Safety is a combination of operator common sense and alterness at all times when the sander is in operation. WEAR YOUR The operation of any power tool can result in for- eign objects being thrown into the eyes, which can result in severe eye darnage. Always wear safety goggles (not glasses)complying with ANSI Z87.1 (shown on Package) before beginning power tool operation, Safety Goggles are avail- able at Sears retail or catalog stores, 11 IIllllll [ t WARNING: DO NOT A
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cations and electricaJ This machine is designed to use, and is equip- This plug requires a mating 3-conductor ground- ped with, a 3450 RPM motor, it is wired for opera- ed type outlet as shown. tion on 110-120 volts, 60 Hz., alternating current. (TOOL MUST NOT BE CONVERTED TO OPER- tf the outlet you are planning to use for this ATE ON 230 VOLT). power tool is of the two prong type, DO NOT REMOVE OR ALTER THE GROUNDING PRONG For replacement motor refer to parts list in this IN ANY MANNER. Use an
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:Squaring Table::_sSembly:, ......... ........... 11 ReP!aci_g_The:i:::Sanding:Belt : ::: N .........: 2 AND : DISC SANDER: :::;: ::::; :::, ::.: ... ..... ;,.. 13 IOTOF ELECTRICAL REQUIREM E ........ _5 Positioning Beii Table... : ::.. ........ : .... ,.. 15 UNPACKING AND CHECKING MTENTS . :::... 6 Belt Table Stop:. : ::.. ......... ! .... ;. i ....... 16 ASSEMBLY Surface Sanding On Sanding Belt ................................ 16 Mounting Belt and Disc Sander To Workbench .....................
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3, Drill (4) 3t8" diameter holes through work- bench. assembly 4, Place belt and disc sander on workbench MOUNTING BELT AND DISC SANDER TO aligning holes in feet with holes drilled in WORKBENCH workbench. If belt and disc sander is to be used in a perma- 5. Insert all four 5f16" screws and tighten. nent location, it should be fastened securely to a firm supporting surface such as a workbench. If mounting to a workbench, holes should be drilied through supporting surface of the work- bench using
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1 ]u Irl 2, Place right hand under motor pulley and lift pulley and belt upward. Using left hand, place belt onto top pulley. i i i 3, The motor is spring loaded so proper tension wil! be maintained between belt and pulleys at all times.
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PULLEY COVER INSTALLING PULLEY COVER 1. Locate the pulley cover and one screw 114-20xl -3/4" 2. Place pulley cover into position shown and fasten with one screw. Do not overtighten. INSTALLING SANDING DISC PLATE SET SCREW WRENCH 1. Locate sanding disc plate, sanding disc, one setscrew 1/4-20xl/4 inch, and a 1f8 inch hex wrench. 2. Just start screw into threaded hole in sand- ing plate. SANDtNG DiSC PLATE I i I I IIIIII II /I SANDING _FLAT _...,._ DR_VE PLATE N SHAFT) . Align flat on shaft with s
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......... SANDING SANDING disc witl OtSC =irmly int o position all 1 way WRENCH INSTALLING BACKSTOP BACKSTOP LOCK BOLT t. Locate backstop, hex bolt V4-20xIi2 inch lock- washer, and a 1/4inch flat washer. 2. Hold backstop into position and fasten with bott and washer as shown Do not overtight: en_ INSTALLING TABLE ASSEMBLY 1: Locate table: support- rod, set screw and ROD toggle bolt among loose parts. 2_: Insert rodin base as shown, leaving 5 inches of rod extending outside base. Rotate rod so fl
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4. Slide table assembly onto rod. WARNING: TO AVOID TRAPPING THE WORK OR FINGERS BETWEEN THE TABLE AND SAND- ING SURFACE, THE TABLE EDGE SHOULD BE A MAXIMUM OF 1/16-INCH FROM SANDING SUR- I FACE. TABLE ASSEMBLY SHOULD BE COM- PLETELY ENGAGED ON ROD. ROD SET SCaEW , Install and tighten set screw with Alien (Hex) wrench. 6. There is an auxiliary mounting hole in the base. This is for mounting the table when the belt is used in a vertical position by moving the complete rodlworktable assembly and t
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NOTE::,iT_islunit €0me_ :with:::the sanding belt ins:taiied_:_: ::i:ii: _ ..... TENSIONING ANDTRACKING DiRECTiONAL ARROW SANDING BELT DENTAL: START, I TURNSWITCH ,'OFF"_ AND \ REMOVE PLUG FROM POWER: SOURCE :OUT-: :\ / LET BEFORE REMOVING OR INSTALLING SANDING BELT. USE ONLY SEARS RECOM- MENDED SANDING BELTS. SEE SEARS CATALOG. Onthe smooth side of the sanding belt you will find a "directional arrow." The sanding belt must iDLERPUCLEY run in the direction-of this arrow so that the splice does no
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etting to know your be isc sander WARNING: TO AVOID INJURY FROM ACCI. DENTAL START, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUT. LET BEFORE MAKING ANY ADJUSTMENTS. BACKSTOP 1 LOCK SANDING BACKSTOP BOLT PLATE 2 TABLE BELT BELT TABLE SANDING LOCKING DISC BOLTS "l WORKTABLE ASSEMBLY TABLE SUPPORT TRUNNION 8 PULLEY 9 MOUNTING ROD AUXiLLARY COVER BELT ON-OFF HOLES MOUNT1NG TABLE SWITCH HOLE BASE 5 STOP (WORKTABLE) 7 6 TABLE TOGGLE TABLE ASSEMBLY BOLT LOCK LOCK KNOB SCREW 1, Backstop ... S
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z = ii,ilii! ii!iii !_i! i!i ¸_¸ iii!i!i _ ¸_¸¸_¸¸'_¸ ii}!iiii_ii_iii!!!i!ii_ ¸ ii!i ¸ ili!i!_iiiil _i ¸ iii!iil ii!!iii!il ¸!_ili_}! _ !ii ii _ iil iil ¸¸; ill ¸ iili i_i_ i_/_j!iiii _i i ¸ • ow d sc sander 1. To turn machine "ON:" insert key into switch. NOTE: Key is made. of yellow plastic; locate in loose parts bag. 2. Insert finger under switch lever and pull end of switch out. 3. To turn machine "OFF;': .. PUSH lever in. NEVER LEAVE THE MACHINE UNATTENDED UNTIL IT HAS COME TO A COMPLETE ST
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basWcoperation BEVEL SANDING The worktable can be tilted from 0° 45° for knob and bevel sanding. Loosen the table lock as shown. tilt the worktable to desired angle Retighten table lock knob. K_OB . TABLE / SUPPORTROD :- 1!6 !NCH Loosen rod locking toggle bolt. Slide table in so the table is no more than 1/16" from the sanding surface. WARNING: TO AVOID TRAPPING THE WORK OR FINGERS BETWEEN THE TABLE AND SAND- ING SURFACE, THE TABLE SHOULD BE RE- POSITIONED ON THE TABLE SUPPORT ROD TO RETAIN A MA
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TABLE WHEN IN A: HORIZONTAL BELT STOP WRENCH a: Loosenthe lock:nut usinga 314-inch wrench. b: Place a level on the abrasive belt table and using a 3/44nch wrench, screw the stop bolt in or out until the belt table is level. c. Tighten the lock nut. Arrow shows di=rection of rotation ! J BACKSTOP \ WOBKPIECE \ SURFACE SANDING ON THE SANDING BELT \ Hold the workpiece firmly with both hands, keeping fingers away from the sanding belt. Keep the end butted against the backstop and move the work evenl
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,_NDING CURVED EDGES !! ! .... CURVED EDGES Always sand inside curves on the idler pulley as shown. WARNING: NEVER ATTEMPT TO SAND THE ENDS OF A WORKPIECE ON THE IDLER PULLEY. APPLY- ING THE END OF THE WORKPIECE TO THE IDLER PULLEY COULD CAUSE IT TO FLY UP AND RESULT IN AN INJURY, Always sand outside curves on the left side of center on the sanding disc as shown. WARNING: APPLYING THE WORKPIECE TO THE RIGHT SIDE OF THE DISC COULD CAUSE tT TO FLY UP (KICKBACK) AND RESULT IN AN INJURY. MITER GtJAG
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ratio CENTER i, WORKPIECE LEFTOFCENTEa WARNING: APPLYING THE WORKPIECE TOTHE RIGHT SIDE COULD CAUSSEI IT TO FLYIUP (KICKBACK) WHICH COULD BE HAZARDOUS. Always position the workpiece to the eft of center on sanding disc with disc rotating counter-clockwise: as shown. The table may be tilted for beveled work. L I L II JL_ _ maintenance WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER: SOURCE OUTLET BEFORE ADJUSTING, MAIN- M TAINING, OR LUBRICATING YOUR BELT AND DISC SANDE
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trou le shootin WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE TROUBLE SHOOTING YOUR SANDER. TROUBLE PROBABLE CAUSE REMEDY 1. Defective On-Off switch. 1, Motor will not run, Replace defec'iive parts be;_ore Defective switch cord. using belt disc sander again. Defective switch box. 2. Burned out motor. 2, Consult Sears Service. Any at- tempt to repair this motor may create a HAZARD unless repair is done by a qualified service techni- cian, Repair s
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PARTS LIST FOR CRAFTSMAN BELT AND DISC SANDER MODEL NO. 113.226424 6 7 4 3 2 / 66 10 65 \ 1 68 : : _ 69 \ 60 56 I \ 53 1Green 17 21 !8 !9 25 22 37 46 24 45 \ 31 3l 5 18 29 32 38 33 35 34 37 36
