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GE
Transportation
1150 HP AC Drilling Motor,
Model 5GEB22
Document No. GEK-91696, Rev. D
GE Proprietary and Confidential Information
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GEK- 91696D 11 50 HP C A Drill ing M ot , o r M od el 5GEB22 © {20 09} Ge ne ra l El ect ri c C omp any . Al l ri gh ts e r se r ved . T he i nform at ion conta ni ed in t his p ub li cat ion is t he p pro er ty of Ge ner al Ele ctr ic Com pa ny a nd i s d is close d i n confid en ce. T his pub li cat ion i s i nte nd ed for us e by G E c ust m o e rs sole ly or f pu rpos es f o op era ti ng an d p er form i ng outi r ne m ai nte nan ce f o p urcha sed or l ic ens ed G E d pro uct s, a nd it sh a
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GEK- 91696D 1150 H P C A Drilling M o , t o r M o del 5GEB22 CONT N E TS Page 1. G E NER A L TI ON. .. INFOR .. MA .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 4 1.1. IN TR ODUCTION ...........................................................................................
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GEK- 91696D 11 50 HP AC Drill ing M , ot o r M od el 5GEB22 1. G ENERAL INFORM ION 1 .1. IN TR OD UCTION T hi s p ub li cat ion p ovi r de s b as ic i ns tr uct ions r fo in sp ect ion, m ai nt ena nce , an d over ha ul oce pr dures th e d ril li ng m otor m ode l 5G EB 22. Fi gure 1 rep e r sen ts the 5G EB22 m otor w it h cooli ng b lowe r an d conn ect ion b x. o Fig e ur 2depictsthe 5G EB2 2 g ound r in g bl ck o and t ro or lock for s hi pm en t . A ls o in clu ded i n thi s pu bl ica ti n
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GEK-91 696D 1150HPACDrill ing M o , t or M o del 5GEB22 Figu e r 2. 5GE B22 Drillin g M ot r o W ith u o t C ooling lowe B r or C onn ection x. Bo 1.4. TION ALL A INST A ND TIONA L OPERA IN STRU CTIONS R N ING: Installation sh all be in acco dan r ce with h t e in r st uc io t n as defin ed in E N 6007 9–14 :2008 “ Electric al ap paratu s f or exp lo ive s gas mo at, sph es er P ar t14. Electrical in all io st at n i n h d azar ou s areas (oth er h t an m ines)". Gu d ar fo r co up ling , s , bel
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GEK- 91696D 11 50 HP AC Drill ing M , ot o r M od el 5GEB22 DRILLING MOTOR MODEL NO. – 5GEB22 SERIAL NO. COOLING–3000 SCFM AIR SUPPLIED BY BLOWER UNIT CLOSED COOLING SYSTEM, IP56, TO MAINTAIN MAX. INTERNAL AIR TEMPERATURE OF 45 C RATINGS S9 CONTINUOUS AMBIENT AIR MAX 45 C 45 C / 55 C PHASE 3 AC V
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GEK-91 696D 1150HPACDrill ing M o , t or M o del 5GEB22 b. IEC 6007 9–1 9:20 06 — El ect ri cal ap pa rat us or f exp losi ve gas at m s o phe e r s, a P r t 19. Rep ai r a nd ve - o r ha ul for ap par a t us u sed i n ex pl s o ive atm osp heres (othe r th an m in es or ex pl s o ive ind us tr y). 4. Sa e f el ec tri cal pa ra me te rs are d efin ed in i F gu e r 3 an d Fi gure 4 d efi nes th e sa fe e nvi onm r e nta l p ar am ete r s r fo t he dr il li ng m t r o o m ode l 5 GEB 22. Th e dri ll
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GEK- 91696D 11 50 HP AC Drill ing M , ot o r M od el 5GEB22 1.4.2. 5BGE22MotorEquippedwithClosedLoopCoolingSystem W h en th e m ot r o i s eq ui ppe d w i th a cl osed l p oo c ol o ing s ys te m , th e ol co in g arr an gem e nt m ust e ns e ur t hat the e qu ip m e nt sat is fies a de e gr e f o p ote r cti on of at le as t I P56. T he m otor mu st be us ed in acc rda o nce wi th the d ut ie s defi ned i n th is ce r t ifi cat e, w ith t he w at er coole r sup pl ie d wi th coola nt in a d ccor a
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GEK-91 696D 1150HPACDrill ing M o , t or M o del 5GEB22 A BLE T 4 . DR IVE SY STEM . LIST CT A URE MAN UF M ODEL GE AC2 000AW Vari ab le Spe ed Dri ve Ce gel ec B au t ei l G D3 000E AC D r ive S ys te m Un ico Inc Typ e 240 0 Ser ie s a (P r t # 109341 ) w i th r o w it hout a sm t oo hi ng i ndu ctor Ross Hill Model 6000 Na tion al O il w ell a co V r R oss Hi ll Mode l A BB C A S800 m a nufac tured b y N V O A B B C A S60 0 m a nufac tured b y A BB AB B A B B C A S80 0 m a nufac tured b y A B
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GEK- 91696D 11 50 HP AC Drill ing M , ot o r M od el 5GEB22 SIEMENS DRIVE IDENTIFICATION 6SE7041 - * * * * RATED CURRENT INDICATOR: 0 = 1000A (M CHASSIS) 2 = 1200A (L OR M CHASSIS) 5 = 1500A (M CHASSIS) DC LINK VOLTAGE INDICATOR: V = 930V (690V LINE-LINE) U = 780V (600V LINE-LINE) CHASSIS INDICATOR: M L DIGIT 2 OR 6 E-50871 Figu e r 5. Sie m en s Drive Nom en clat ure. 1 .4.4. G o r unding Instr uc o ti ns Grunod i ng m ot r o fra m e s i s req uired to s afeg uard p er son nel om fr el ect ri
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GEK-91 696D 1150HPACDrill ing M o , t or M o del 5GEB22 1.4.5 . o Gr unding o Pr cedures Th e 5G EB2 2 h as a ou gr nd bl ock a tt ach ed t o th e fra me a s s hown i n i F gu e r 2 . T he m ount ing st ud i s 3/8– 16 t e hr ad . o T attach a ground cable to the ungrod block: 1. Obt ai n a 3/8– 16 nut a nd a . w as lock her A l so req uired i s a ca bl e lu g t o fit t he u gro nd ca ble a nd te rm in al hol e cl ear an ce or f th e 0 .375 di am et er s tud . 2. e Pr pa e r a g oun r d condu ctor
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GEK- 91696D 11 50 HP AC Drill ing M , ot o r M od el 5GEB22 W h e er D = M ini m um she ave pit ch d ia me te r ni inc hes or f V -be lt a pp il cat ion. HP/ RPM = M a xim um ra ti o of , h ors ep we o r i ncl udi ng ove rl a o ds , to th e sp ee d whi ch t hat power occu r s. W = Maximum allabowle radial load. B el t−d ri ven ma chi ne s m ay b e e qui pp ed w it h sl id in g ra il s. Proper and const an t be lt ten si n o is eas il y m ai nt ai ned a nd t he rep la cem en t of b elt s i s si m
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GEK-91 696D 1150HPACDrill ing M o , t or M o del 5GEB22 th e fi r st se t of read in gs to a ss e ur th at da ta is rel abi le . T he e r adi ng s s houl d not va ry b y e mor t han 0. 002 in che s 0 ( .05 m m ) be twee n th e ou f r ea r di ng s ta en k a t ea ch coupl in g posi ti on. 5. Correct th e hori zont al al ig nm ent by s hit f in g fram e s on th e ba se a nd t he v er ti cal al ign m e nt b y s hi mm in g be twe en th e m a chines and the base. 6. Rep ea t Ste ps 2, 3 a nd 4 on e ach
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GEK- 91696D 11 50 HP AC Drill ing M , ot o r M od el 5GEB22 T E: N O In o der r t o mai ntain TE X A app oval, r o nly GE ran p T s or tation ori ginal p ar ts h s all be u sed as ep r lace- m ent par . ts 4 .1. Y M ONT HL SCHEDU ED L M AINT N E ANCE PR OCEDU RE 4 .1.1. C overs , S eals, and Lat c hes A RNI NG: W H d azar ou s voltages e ar en p es t r in h t is equ ipmen t . oll F ow shu t do wn p oced es r ur t o en e sur p ow er is no t ap plied to th e mach ine before per fo rming any main t
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GEK-91 696D 1150HPACDrill ing M o , t or M o del 5GEB22 di sconn ect ed for the , m eg ohm me te r m a e k su e r th e cab le s e ar i ns ula te d rom f touc hin g any s ur ound r in g su r face s. 2. Conn ect a le ad m fro th e m egohm m et er i ns tr um en t to th e m t r o o A T le ad . 3. Conn ect t he se cond le ad of t he m egoh mm et er to a cle an ed u gro nd conn ect ion. 4. A ppl y a 500 vo lt m e gohm me te r tes t to the p we o r cicui r t . 5. If the rea din g is a bove 2 m egohm s
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GEK- 91696D 11 50 HP AC Drill ing M , ot o r M od el 5GEB22 4 .2. C E L A NING T HE OR T MO C le an ing t he m otor is e ss ent ia l to ong l –t erm m ot r o l fe. i W h en th e dr il li ng m t o or is e r m ve o d om fr i ts m ach ine r y, a ccu mu lat ed di r t a nd i o l bui ld up can be e r m ve o d. T he ext er nal m otor s ur a f ces ca n b e cl ea ned b y s te am cl ean - i ng . T he i nt ern al m otor com pone nts shoul d not b e sp ra yed w it h a st ea m . cl ea ner o T cl ean t he m o
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GEK-91 696D 1150HPACDrill ing M o , t or M o del 5GEB22 5.1.1 . Rot o r Lo cking fo r Ship m ent Th e otor r m ust b e e lock d in p s o it ion pr ior to s hi pm ent t o preve nt d am age t o b ear in gs an d t o he r c m o pon ent s f o th e . m t o or i F gu e r 2 d ep ict s th e 5G EB2 2 otor r l ockin g ar ra nge m ent . o T l c o k t he t ro or r fo shi pm en t: 1. Rem ove t w o di am et ri cal ly oppos ite be ar in g ca p b l o ts an d w as her s I ( te m 3 1, Fi gure 1 5 ). Pla ce the e r
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GEK- 91696D 11 50 HP AC Drill ing M , ot o r M od el 5GEB22 5 .1.2. M o t or ac P kaging fo r Shipm ent A fte r locki ng th e rotor or f sh ip m e nt , th e m otor sh ould b e sec e ur ly p ackag ed to avoid d am ag e dur in g s hi pm en t . o T p ackag e th e m otor for shi pm en t: 1 . P ep r are od w o s tock of s uffici ent l en gth t o s kid t he m t r o o a s sh w o n in Fig ure 7 . T he ye ll ow pin e d w oo s tock m us t b e a bl e t o sup por t t he app oxim r at e 5 700 l bs . (2585 g k
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GEK-91 696D 1150HPACDrill ing M o , t or M o del 5GEB22 ALLOW CONTAINER CLEARANCE FROM MOTOR ON BOTH ENDS 1.5-6 BOLTS, NUTS, AND WASHERS, 4 PLACES APPROXIMATE WEIGHT OF MOTOR 5689 LBS (2580 KG) E-50540 Figu e r 7 . Sh ipme nt P ep r ara tion for th e 5G EB22 . M ot or 2. W hen e r m v o in g t he m t r o o om fr st orag e: a. Di sco nnect power rom f the anti−condensation . heater b. Rem ove t he c rat in g m ate ri al rom f t he . m otor c. Remove the r ust inhibit or m fro the m achined surfac
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GEK- 91696D 11 50 HP AC Drill ing M , ot o r M od el 5GEB22 T E: N O Do no t h eat h t e h u b before pu llin g it , an d d o n o t use st eel w edges betw een h t e h ub and bearin g cap. 1 . Re m ve o th e se t−s e cr w pl ug om fr the ta ppe d hol e in the end f o th e sh aft . 2 . S e cr w th e ba ckin g pl ate , w ith fe lt r ing in pl ace , t o th e en d f o th e sha ft as t ig ht as p ossi bl e by h an d. B ack off t he ba ckin g pl at e t o l in e u p th e s lot w it h th e t app ed hole
