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560 SMR 2006
SPARE PARTS MANUAL: ENGINE
ART.NO.: 3CM089432EN
ENGLISH
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560 SMR 2006 INDEX SPECIAL TOOLS BALANCER SHAFT ENGINE CASE CRANKSHAFT, PISTON 3x 4x 5x 7x CYLINDER CARBURETOR CLUTCH KICKSTARTER 8x 9x 11x 12x TRANSMISSION I - MAIN SHAFT TRANSMISSION II - COUNTERSHAFT SHIFTING MECHANISM COO
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560 SMR 2006 INDEX VALVE DRIVE CYLINDER HEAD TIMING VALVE LUBRICATING SYSTEM 17x 18x 19x 20x IGNITION SYSTEM 21x x x x All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical specifications, prices, colors, shapes, materials,
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560 SMR 2006 SPECIAL TOOLS FIG PART NUMBER DESCRIPTION QTY 1 56012001044 UNIVERSAL MOUNTING RACK CPL. 1 2 59029002000 ENGINE HOLDER FOR RACING 2000 1 3 59029020000 RIVETTING TOOL TIMING CHAIN 1 4 59029005010 MOUNTING SLEEVE SEAL RING 1 5 51012011000 SPECIAL CIRCLIP PLIER 1 6 59029021044 EXTRACTOR PRIM. GEAR CPL. 1 7 58012015089 PISTON RING COMPRESSOR D=89MM 1 7 58012015095 PISTON RING COMPRESSOR D=95MM 1 7 59829015075 PISTON R. COMPRE
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560 SMR 2006 BALANCER SHAFT FIG PART NUMBER DESCRIPTION QTY 1 59830057044 BALANCER SHAFT W. GEARWHEEL 02 1 4 0625160040 GROOVED BALL BEAR. TM 16004 C3 2 6 0760142460 SHAFT SEAL RING 14X24X6 B 1 065903009 / C065903013 * NEW PART X AS REQUIRED 4
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560 SMR 2006 ENGINE CASE FIG PART NUMBER DESCRIPTION QTY 1 SXS06530006 ENGINE CASE CPL. 540 SXS 06 1 2 51030026100 DOWEL 17 X 13 X 12 1 3 49030090000 DOWEL 9,8 X 7 X 10 4 4 59030090000 HANGER FOR VENT HOSE 1 5 0014060153 HH COLLAR SCREW M 6X15 WS=8 1 6 58030021000 OILDRAIN PLUG W.MAG. M 12X1,5 1 7 58038022000 CU-SEAL RING DIN7603-12X18X1,5 2 9 0908120153 PLUG DIN0908-M12X1,5 1 10 59030024000 DOWEL 17 X 19 X 1
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560 SMR 2006 ENGINE CASE FIG PART NUMBER DESCRIPTION QTY 52 0015060303 HH COLLAR SCREW M 6X30 WS=8 10 53 0015060353 HH COLLAR SCREW M 6X35 WS=8 2 54 0015060753 HH COLLAR SCREW M 6X75 WS=8 1 60 59030099000 GASKET SET CPL. RACING 2000 1 70 0770250030 O-RING 25,00X3,00 NBR 70 1 71 59040034000 CAP COVER 1 72 59007439000 CLAMP RSGU 18/15 03 1 73 0125060003 WASHER DIN0125-A 6,4 1 74 0015060123 HH COLLAR SC
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560 SMR 2006 CRANKSHAFT, PISTON FIG PART NUMBER DESCRIPTION QTY 1 59030018700 CRANKSHAFT 560 SMR 2006 1 STROKE 72MM, WITHOUT WASHER 2 SXS03530021 CON. ROD REP. SET 03 1 WITH WASHER - 525 3 0625060206 BALL BEARING TMB 206 JR2 C3 1 4 80030019000 CYL.ROLLBEAR.NJ206ECP/C3HVC058 1 5 59030055000 DRIVE GEAR 32-T F.BALANC.SHAFT 1 6 56030081000 THRUST WASHER 30,5X45X0,10 x 6 56030081100 THRUST WASHER 30,7X47X0,15 x 6 56030081
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560 SMR 2006 CYLINDER FIG PART NUMBER DESCRIPTION QTY 1 SXS03530010 CYLINDER D=100MM, L=76MM 1 2 59030035150 CYLINDER BASE GASKET 0,8MM 1 3 59030023000 DOWEL 6X8X11,5 2 4 0015060403 HH COLLAR SCREW M 6X40 WS=8 1 5 0015060453 HH COLLAR SCREW M 6X45 WS=8 2 7 0402040980 NEEDLE ROL.DIN5402 NRB 4X9,8 2 8 0603061001 CU-SEAL RING DIN7603-6X10X1 2 9 0015060103 HH COLLAR SCREW M 6X10 WS=8 1 05590306 / C065933002 * NEW PA
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560 SMR 2006 CARBURETOR FIG PART NUMBER DESCRIPTION QTY 1 59031001500 CARBURETOR FCR-MX 4125E 06 1 5 57331027000 CARBURETOR COVER 2002 1 10 57331080000 BRACKET PLATE FOR THR. CABLE 1 11 57331055000 SCREW M 5 X 8 2 12 57331046000 THROTTLE SHAFT CPL. 1 14 57331046050 COIL SPRING THROTTLE SHAFT 1 16 57331035051 LINK ARM THROTTLE VALVE CPL. 1 19 57331035000 THROTTLE VALVE CPL. 1 20 59031035050 BUSHING T
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560 SMR 2006 CARBURETOR FIG PART NUMBER DESCRIPTION QTY 39 57331009000 FLOAT CPL. 1 40 57331008000 ARM PIN FLOAT 1 41 57331075000 HOT-STARTER VALVE CPL. 1 42 57331020000 NEEDLE VALVE CPL. 1 46 57331155000 DRAIN SCREW FLOAT CHAMBER 1 47 57331060000 COVER ACCELERATOR PUMP 1 49 57331011000 FLOAT CHAMBER CPL. SET 1 53 59031059000 COIL SPRING 1 55 57331048000 STARTER
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560 SMR 2006 CLUTCH FIG PART NUMBER DESCRIPTION QTY 1 59032000476 OUTER CLUTCH HUB 76-Z/20-Z 01 1 HARDED 2 59032002250 INNER HUB 06 1 3 59032011100 LINING DISC 2MM 04 7 4 59032010100 INTERMEDIATE DISC 1MM 2002 4 5 59032003350 PRESSURE CAP WITH OIL BORE 06 1 6 59032005000 CLUTCH SPRING 2,5X43MM 6 7 59032006050 SPRING RETAINER 6,2X12X18X5,2 6 8 59032010200 INTERMEDIATE DISC 1,4MM 200
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560 SMR 2006 KICKSTARTER FIG PART NUMBER DESCRIPTION QTY 1 54833070044 KICKSTARTER CPL. '03 1 2 54610052000 SPROCKET SCREW-AH M8X20 WS=6 1 3 54633037000 WASHER 8MM GALVANIZED 1 4 0760193070 SHAFT SEAL RING 19X30X7 B 1 5 59033055000 DRIVING HUB 1 6 59033051039 KICKSTARTER GEAR 39-T 1 7 0471170010 CIRCLIP DIN0471-17X1 1 9 0988172405 SHIM WASHER DIN0988-17X24X0,5 2 10 59033053000 INTERMEDIATE GEAR
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560 SMR 2006 TRANSMISSION I - MAIN SHAFT FIG PART NUMBER DESCRIPTION QTY 1 59033001300 MAIN SHAFT-ZB 16-T SX 03 1 2 59033005039 IDLER GEAR 5.G 24-T "39" 1 3 0405222613 NEEDLE BEAR. K 22X26X13 TN 2 4 59033031000 STOP DISC 25,2X32X1,5 1 5 59033003046 SLIDING GEAR 3/4.G 20/22-T"46" 1 6 0471250120 CIRCLIP DIN0471-25X1,2 2 7 59033030000 STOP DISC 25,2X32X1,5 1 9 59033006045 IDLER GEAR 6.G 21-T "45" 1 10 59033002037 SOLID GEAR 2.G 18-
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560 SMR 2006 TRANSMISSION II - FIG PART NUMBER DESCRIPTION QTY 1 59033010000 COUNTER SHAFT RACING 2000 1 2 59033012036 IDLER GEAR 2.G 30-T "36" 1 3 0405222611 NEEDLE BEAR.K 22X26X10 DIVIDED 3 4 59033031000 STOP DISC 25,2X32X1,5 1 5 0471250120 CIRCLIP DIN0471-25X1,2 3 6 59033016044 SLIDING GEAR 6.G 18-T "44" 1 8 59033030000 STOP DISC 25,2X32X1,5 2 9 59033014033 IDLER GEAR 4.G 26-T "33" 1 10 59033013047 IDLER GEAR 3.G 28-T "47"
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560 SMR 2006 SHIFTING MECHANISM FIG PART NUMBER DESCRIPTION QTY 1 59034031000 SHIFTING LEVER CPL.RACING 2000 1 2 0933060165 HH SCREW DIN0933-M 6X16 10.9 1 3 50232050001 STEEL WASHER 6,4X17X3 1 4 0760142460 SHAFT SEAL RING 14X24X6 B 1 5 54632095000 NEEDLE BEAR.HK 1412 14X20X12 2 6 59034002000 SHIFT FORK 2./4.GEAR 2000 1 7 59034005044 SHIFT SHAFT CPL. RACING '03 1 8 59034003000 SHIFT FORK 1./3.GEAR 2000 1 9 54634050000 STOP DISK 14X30X1
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560 SMR 2006 COOLING SYSTEM FIG PART NUMBER DESCRIPTION QTY 1 59035007300 RADIATOR L/S 45.407 03 1 2 59035008300 RADIATOR R/S 45.408 03 1 3 59035024100 RADIATOR HOSE L/S RAD.-CYL. 03 1 4 59035124100 RADIATOR HOSE R/S RAD.-CYL. 03 1 5 54435024001 HOSE ID 7,5 PER METER 1 6 59035125000 RADIATOR HOSE CYL.HEAD-RAD. 03 1 13 10001020000 HOSE CLAMP GEMI 16-27 7 15 50231005000 HOSE CLAMP YDNAC 10119 11MM 2 16 0015060123 HH COLLAR SCRE
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560 SMR 2006 VALVE DRIVE FIG PART NUMBER DESCRIPTION QTY 1 59036030000 INTAKE VALVE D=35MM 2 2 59036031000 EXHAUST VALVE D=30MM 2 3 59036027000 VALVE-STEM SEALING RACING 4 6 59436028044 VALVE SPRING CONICAL CPL. 03 4 9 59036033000 VALVE COLLET KK 6 H 8 10 59036062000 ADJUSTMENT SCREW M6X0,75 4 11 59036062100 NUT M6X0,75 4 13 59036056000 ROCKER ARM SHAFT INTAKE 1 14 59036057000 ROCKER ARM SH
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560 SMR 2006 CYLINDER HEAD FIG PART NUMBER DESCRIPTION QTY 1 59436020144 CYL.HEAD CPL.450/525 SX+SMR 1 2 SXS03530014 CYLINDER HEAD GASKET D=100 1 3 58036052200 VALVE COVER REAR 2 4 58036053000 VALVE COVER GASKET 2 5 0015060556 HH COLLAR SCR. M6X55 WS=8 10.9 2 6 0015060453 HH COLLAR SCREW M 6X45 WS=8 2 7 0015060753 HH COLLAR SCREW M 6X75 WS=8 1 8 0015060303 HH COLLAR SCREW M 6X30 WS=8 2 9 0015060503 HH COLLAR SCREW M 6X5
