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LTR20091038, Rev. A
12/16/08
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Installation / Assembly WARNING Cabinet Cut-out Dimensions . . . . . . . . 3 . . . . . If the information in this manual is not followed Gas Requirements and Connection . . . . . 5 . . exactly, a fire or explosion may result causing property damage, personal injury or loss of Leak Testing Procedure . . . . . . . . . . 5 . . . . . . . life. LP Gas . . . . . . . . . . . . . . . . . 6 . . . . . . . . . . . . . Do not store or use gasoline or other flammable Natural Gas . . . . . . . . . . . .
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Safety Instructions 1 Safety Instructions WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment. • We recommend that a licensed contractor install Placement and Location your Cal Flame™ grill. Installation must conform • Cal Flame™ grills and carts are designed for to local codes, or in the absence of local code
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2 • Never line the grill or side burners with aluminum • Only use dry pot holders and do not use a towel or foil. other bulky cloth in place of pot holders. Moist or damp pot holders used on hot surfaces can cause • When the unit is not in use, be sure to turn off the burns. gas at the LP tank. • Do not heat any unopened glass or metal container • Do not install or operate your grill unit in such a of food on the grill. Pressure may build up and cause manner that the cross ventilation ope
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Installation / Assembly 3 Installation / Assembly Most cities and counties require permits for exterior your appliances (e.g. lights, rotisserie, refrigerator, construction and electrical circuits. In addition, some receptacles, etc.). communities have codes requiring residential barriers When determining a suitable location, consider factors such as fencing and/or self-closing gates on property such as exposure to wind, proximity to traffic paths, to prevent unsupervised access to the prop
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4 Cut-out for flat drop-in grill and drip Model Number Description Width Depth Height tray BBQ08874F 4 Burner Flat Drop In Grill 37 ¾” 22 ¾” 8 ¾” DEPTH WIDTH A B C D GRILL BBQ04103034 Drip tray cut-out 21 ¾” 1 ¾” 5” 6 ½” CUT-OUT D C B A DRIP TRA Y CUT-OUT Model Number Description Width Depth Height Cut-out for drawers BBQ07868P 2 Drawer Storage 10 ¾” 19 ¾” 17 ¼” BBQ07862P Griddle and Griddle Storage 13 ½” 19” 2 ½” DEPTH BBQ07889P 30” Warming Drawer 28 ¾” 20 ½” 10” BBQ07891P Cutting Board
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Installation / Assembly 5 Gas Requirements and Connection IMPORTANT: Cal Flame™ grills are manufactured to operate on either liquid propane (LP) or natural gas (NG) and cannot be converted. To verify the grill’s operating fuel, check the serial number label in the back of the chassis as you are looking at the grill from the front. Either LP or NG will be marked on the operating tab, indicating the proper operating fuel. Attempting to convert Cal Flame™ grills from one fuel to another may re
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6 LP Gas Tank Requirements For plumbed-in LP installation, use a convertible regulator and set it for LP gas. Maximum line pressure for plumbed-in propane is 14” WC (3.5 kPa). Minimum line pressure for propane is 11” WC. The grill unit must be used with the gas pressure regulator. The regulator will control and maintain a uniform gas pressure in the manifold. The burner orifices have 1. One side of the enclosure shall be completely been sized for the gas pressure delivered by the open.
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Installation / Assembly 7 Natural Gas during any pressure testing of that system at test Requirements pressure in excess of 0.5 psi (3.5 kPa). Always check the rating plate to make sure the gas supply you are hooking up to is the gas type the grill Your Cal Flame™ grill for use with natural gas comes is manufactured for. equipped with its own regulator that MUST NOT be removed. If, this regulator needs to be replaced IMPORTANT: Never connect the grill to an unregulated use only the type sp
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8 Installing the Transformer All grills with electrical components such as lights or a convection fan will require the transformer to be installed and plugged in before you can use it. This needs to be done before the grill is inserted in the island or modular cart. When the transformer is attached to the grill chassis, use care in placing the grill in the island cutout to avoid hitting the transformer. 1. Remove the transformer and the metal screws from the plastic bag. 2. Place the grill
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Installation / Assembly 9 Installing the Rotisserie Installing Grills in Barbecue Islands Attach the two brackets to the sides of the grill, one on each side, using two screws as shown below. You will need a second person to help you to Slide the rotis motor on one of the brackets as avoid damaging the grill, the transformer, or shown below. The rotis motor will work on either your barbecue island . side of the grill. Before installing a grill or side burner in any island Remove the metal
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10 3. Connect the flexible hose (male end) to the pipe Installing Side Burners tee. 1. Assemble a 3/8” pipe nipple to the 3/8” pipe 4. Install and secure the side burner into the island tee using Teflon tape or pipe sealant. Use only by simply setting it in place. sealant that is approved for use on LP gas. 5. Connect the female end of the flexible hose to 2. Install the pipe tee assembly to the grill intake the side burner intake pipe. pipe. Tighten assembly and align the branch 6. Conne
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Using Your Grill 11 Using Your Grill Read all instructions before you operate your grill . We recommend you wash your entire grill with soap • Do not heat sealed containers such as cans or and water prior to lighting it for the first time. Oils jars on grills or side burners. Explosion may are used during the manufacturing process and some result resulting in injury or death. Any sealed residual oil may still be on the stainless steel parts container, such as a pressure cooker, must have o
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12 Lighting the Grill Each time you light the grill, check the following: • Inspect the hose before using the grill. If there attached to the regulator before each is excessive abrasion or wear, or if the hose is use . cut, it must be replaced prior to using the grill. If • Ensure the propane cylinder, regulator, you need a replacement hose, contact your Cal and rubber hose are installed in a Flame dealer. location not subject to heating above • Ensure the area around the barbecue is cl
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Using Your Grill 13 Basic Grill Operation 3. Turn the control knob to HIGH and preheat the Before lighting, make sure all burner controls are off. grill for 15 minutes. Close the top cover during Do not attempt to light the burners if the smell of the appliance preheat period. gas is present. Check the connection with a soap and water solution after attaching the hose. For LP units, 4. Place the food on the grill and cook to desired make sure there is gas in the tank and it is sitting
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14 Cooking with a Convection Grill A convection grill has an internal fan that circulates heated air evenly throughout the grilling area when the hood is closed. Cooking in this way distributes heat more efficiently so you no longer have to be concerned with “hot spots” on the grill where food tends to burn. The fan switch is located at the far left of the front panel of the grill. INTAKE VENTS INTAKE VENTS EXHAUST VENTS HEAT THAT IS DRAWN IN FROM THE BACK. IT IS THEN REDISTRIBUTED A FRON
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Using Your Grill 15 Turning on and off the Lights and Fan The ON / OFF switch controlling your halogen light is located at the control panel on the front lower left side. Certain models of the Cal Flame grill are equipped with either one or two halogen light. Your grill is equipped with a grounded (3 prong) 120 VAC plug located in the lower left rear corner of your cart and must be plugged into a permanent grounded 120 VAC outlet with a dedicated 15amp GFI breaker. DO NOT cut or remove
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16 Cleaning and Maintenance To ensure safe and proper maintenance, we recommend you follow these directions carefully. Clean internal parts of the grill regularly as determined by the amount of use and foods cooked. The entire grill should be cleaned at least once a year. In addition, keep the area around your grill or cart clear and free from combustible materials, gasoline, and other flammable vapors and liquids. Do not obstruct the flow of combustion and ventilation air. If your LP-gas gri
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Cleaning and Maintenance 17 Island Cabinets Charcoal Grill Be sure to unplug the electrical supply before cleaning To prevent burns or injury, make sure the grill is any part of your Cal Flame barbecue. Spray cabinet completely cool before cleaning. After initial usage, area with a soap and water solution. Rinse with a areas of the grill may discolor from the grill’s heat. gentle stream of fresh water. There are various stainless steel cleaners available. Always use the mildest cleaning p
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18 Light Bulb Replacement WARNING: Never attempt to replace a light bulb when the grill is in use. Serious burns will result. WARNING: Never touch halogen bulbs with your bare fingers. Use a tissue or a small piece of paper to handle bulbs. Oils from your hands will damage halogen bulbs. Light Removal 1. Open the grill hood and locate the glass light covers at the back of the grill. 2. Using a small screwdriver, gently pry the light cover away from the housing. Be extremely careful pr
