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O111 IntelliTec Models
OWNER’S MANUAL
Manual No. 513588-1 Sept. 2006
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Owner's Manual For O111 Stoelting Counter Model Gravity Freezer Shake and Frozen Beverage This manual provides basic information about the freezer. Instructions and suggestions are given covering its operation and care. The illustrations and specifications are not binding in detail. We reserve the right to make changes to the freezer without notice, and without incurring any obligation to modify or provide new parts for freezers built prior to date of change. DO NOT ATTEMPT to operate the freeze
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A Few Words About Safety Safety Information Safety Alert Symbol: Read and understand the entire manual before This symbol Indicates danger, warning or caution. operating or maintaining Stoelting equipment. Attention is required in order to avoid serious personal injury. The message that follows the symbol contains This Owner's Manual provides the operator with important information about safety. information for the safe operation and maintenance of Stoelting equipment. As with any machine, ther
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TABLE OF CONTENTS SECTION DESCRIPTION PAGE 1. INTRODUCTION 1.1 Description............................................................................................................. 1 1.2 Specifications ........................................................................................................ 1 2. INSTALLATION INSTRUCTIONS 2.1 Safety Precautions ................................................................................................. 3 2.2 Shipment and Transit........
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LIST OF ILLUSTRATIONS FIGURE TITLE PAGE 1-1 Model O111 Freezer .............................................................................................. 1 1-2 Freezer Specifications ........................................................................................... 1 2-1 Warning Label Locations ....................................................................................... 3 2-2 Space and Ventilation Requirements ..............................................................
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SECTION 1 DESCRIPTION AND SPECIFICATIONS 1.1 DESCRIPTION The Stoelting Optima 111 counter freezer is gravity fed. The freezer is equipped with fully automatic controls to provide a uniform product. The freezer is designed to operate with almost any type of commercial soft serve or non-dairy mix available, including ice milk, ice cream, yogurt, and frozen dietary desserts. This manual is designed to assist quali- fied service personnel and operators in the installation, operation and maintenance
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MODEL OPTIMA 111 COUNTER MODEL GRAVITY FREEZER DIMENSIONS: Freezer: 19" (50.2 cm) wide x 31.5" (80 cm) deep x 37.5" (95.2 cm) high Crated: 28.75" (73 cm) wide x 38.75" (98.4 cm) deep x 43" (109.2 cm) high WEIGHT: Freezer: 310 lbs (140.5 kg) Crated: 380 lbs. (172.4 kg) ELECTRICAL: Description Optima 111 Voltage AC 1 PH 208/230V Total Run Amps 13.00 Drive Motor 1.5 HP Use 20 amp HACR circuit breaker. Automatic safeguard circuit built into electronic control-protects major freezer components under
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SECTION 2 INSTALLATION INSTRUCTIONS 2.1 SAFETY PRECAUTIONS If danger, warning or caution labels are needed, indicate the part number, type of label, location of label, and quantity Do not attempt to operate the freezer until the safety required along with your address and mail to: precautions and operating instructions in this manual are read completely and are thoroughly understood. STOELTING, INC. ATTENTION: Customer Service Take notice of all warning labels on the freezer. The labels 502 Hwy
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2.2 SHIPMENT AND TRANSIT D. Place the OFF-ON switch in the OFF position. The freezer has been assembled, operated and inspected E. Connect the power cord to the proper power at the factory. Upon arrival at the final destination, the supply. The plug is designed for 208 or 230 volt/20 complete freezer must be checked for any damage which amp duty. Check the nameplate on your freezer for may have occurred during transit. proper supply. The unit must be connected to a properly grounded receptacle.
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SECTION 3 INITIAL SETUP AND OPERATION G. Do not operate under unsafe operating conditions. 3.1 OPERATOR’S SAFETY PRECAUTIONS Never operate the freezer if unusual or excessive SAFE OPERATION IS NO ACCIDENT; observe these noise or vibration occurs. rules: A. Know the freezer. Read and understand the 3.2 OPERATING CONTROLS AND INDICATORS Operating Instructions. Before operating the freezer, it is required that the operator B. Notice all warning labels on the freezer. know the function of each opera
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A. Spigot Switch The MIX LOW message will appear on the LCD display to alert the operator to a low mix condition. The spigot switch will automatically actuate the The message will display when there is auger drive and refrigeration systems when the approximately one gallon of mix left in the hopper. spigot is opened to dispense product. When the When the MIX LOW message is displayed, refill spigot is closed, the drive motor and compressor hopper immediately. will remain “on” until the product in
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Push to Freeze tions for applicable codes and recommended sanitizing products and procedures. The frequency of sanitizing Green Light must comply with local health regulations. Mix sanitizer according to manufacturer’s instructions to Amber Light provide a 100 parts per million strength solution. Mix sanitizer in quantities of no less than 2 gallons (7.5 liters) Clean Switch of 90° to 110°F (32° to 43°C) water. Allow sanitizer to contact the surfaces to be sanitized for 5 minutes. Any SEL Button
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E. The freezer barrel will automatically fill until it is about 1/2 full. If freezer barrel does not fill, check for obstruction in the mix inlet regulator. If freezer barrel fills over 1/2 full, indicated by low overrun, check for leaks at the mix inlet regulator o-ring or check if the mix inlet regulator was installed correctly or that the freezer is level. F. Place the Main Freezer Power OFF-ON switch in the ON position, then press the PUSH TO FREEZE switch. NOTE After the drive motor starts,
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J. Do not operate the freezer when the MIX LOW 3.7 CLEANING THE FREEZER light is on or with less than 1-3/4 inches (4.4 cm) NOTE of mix in the hopper. Refill the hopper immediately. The frequency of cleaning the freezer and freezer NOTE parts must comply with local health regulations. The freezer has standby and sleep modes. When After the mix has been removed from the freezer, the the freezer is not used, after a preset number of freezer must be cleaned. To clean the freezer, refer to the freez
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Wear Line Figure 3-6 Auger Flight Wear To disassemble the freezer, refer to the following steps: Figure 3-8 Removing Auger Shaft and Flights A. Remove hopper cover and drain tray. B. Remove the mix inlet regulator from the hopper by J. Remove all o-rings from parts by first wiping off pulling straight up. the lubricant using a clean paper towel. Then C. Remove the front door by turning the circular squeeze the o-ring upward with a dry cloth (Fig. 3- knobs and then pulling the front door off the
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NOTE The United States Department of Agriculture and the Food and Drug Administration require that lu- bricants used on food processing equipment be cer- tified for this use. Use lubricants only in accordance with the manufacturer’s instructions. A. Assemble all o-rings onto parts dry, without lubrication. Then apply a thin film of sanitary lubrication to exposed surfaces of the o-rings. Apply a thin film of sanitary lubricant to metal part of rear seal. Also apply a thin film of sanitary lubric
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The following information has been compiled by Purdy Products Company, makers of Stera-Sheen Green Label Cleaner/Sanitizer and specifically covers issues for clean- ing and sanitizing frozen dessert machines. This informa- tion is meant to supplement a comprehensive food safety program. Soil Materials Associated with Frozen Dessert Machines MILKFAT/BUTTERFAT – As components of ice-cream/ frozen custard mix, these soils will accumulate on the interior surfaces of the machine and its parts. Fats a
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NOTE With proper daily use of STERA-SHEEN or its equivalent, there is no need for the use of a DELIMER. Using a SANITIZER on an unclean surface will not guarantee a clean and safe frozen dessert machine. DO NOT USE BLEACH Proper Daily Maintenance: The Only Way to Assure • BLEACH HAS ABSOLUTELY NO CLEANING Food Safety and Product Quality PROPERTIES. Proper daily maintenance can involve a wide variety of • BLEACH IS CORROSIVE. It can and will damage products and procedures. Overall, the products a
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2. Remove the drip tray by gently lifting up to E. SEMI-ANNUALLY disengage from the support and pulling out. Clean 1. Check drive belt for proper tension. Push belt in behind the drip tray and front of the freezer with a with one finger, belt should deflect about 3/8". soap solution. 2. Lubricate condenser fan motor with S.A.E. 20 D. QUARTERLY weight oil. Three to six drops is required. WARNING CAUTION High voltage will shock, burn or cause death. Turn Do not over-lubricate; resulting damage cou
