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Owner's Manual
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Generator
Safety Rules...................................... 2-4
Wheel kit
Know Your Generator ............................... 5
Storage Cover Assembly........................................ 6-7
Battery Operation ...................................... 8-13
Product Specifications .............................. 14
Battery Float Charger
Maintenance ...................................... 14
Battery Charge Cables
Storage .......................................... 15
Spare Spa
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SAFETY RULES EQUIPMENT DESCRIPTION _IL hls is the safety alert symbol. It is used to alert you to potential personal injury hazards. _Read thls manual carefully and become Obey all safety messages that follow this familiar with your generator. Know its symbol to avoid possible injury or death. applications, its limitations and any hazards involved, The safety alert symbol (_) is used with a signal word The generators are an engine_riven, revolvTng field, (DANGER, CAUTION,WARNING), a pictorial an
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DANGER WHEN ADDING FUEL ,Turn g¢:n¢:rat.or OFF and let ic cool _t least _-min_os n_rn0vIng gas taPi Lo_en caP slowfi co mJieve PreSSUrein _n Ic ,DO NOT overfitl _n_AI!ow apacefor DANGER ,Keep furl away fr°m aparksi open fl_mes, pi!oc I!ghtsi hear. and ,when using _enerator forbackup powen ,_i_0t(!i_ ,This generator is not for usein mobile equipment 0r m_.rin_ , use a ground Circuit fault interrup_ (G FCI) in any damp or WHEN TRANSPORTING OR REPAIRI NG EQUIPMENT highly conductive area_ such _s rn
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CAUTION 'Se_!'D0n!t Over!oad G_n_rac0r'' on page 13. , $_.rt generator and le_._ngine scabflfzebefor_ ¢0nne_ing _l_ric_l I_dSi ! c0nn_=_I_C_I JOadS !nOFFpOS.sO,_ _he,_ _umONfo_ Opera'don. , "-urn d_ccr!_l loads OFI: and d!sc0nn_¢c from generacor CAUTION ' USe gen_racOronly for incend_cluses. ' li_U h_-veqUe_'c(ons _-bOUCincendedU_eiaskd_io_0rC_-i I ,Al!ow eClurpm_ntto ¢ool befo_ _ouching CAUTION ,DO NOT expose g_ner_tor tO exCeS$(WmoiscU_i dust.dirt:_ ' DO NOT inser__.n_Obj_ct_through €oolingsio
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KNOW YOUR G EN ERATOR Read this owner's manual and safeb/rules before operating your genera_or, Compare the illustratTons wi_h your genera_or, to familiarize yourself wT_ the Io_ions of various controls and adjustments. S_¢e this manual for future reference. CTrcuit Breakers (AC) FuelTank 12Volt DC Receptacle Choke Lever 120/240VoltAC, 30 Amp Locldng Receptacle rl_Arres_er M_ffler 120VoltAC, 30Amp Locl_TngReceptacle 120/240VoltAC, 50 Amp Receptacle 120VoltAC, 20 Amp GroundingF_stener Duplex Rece
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Install Wheel Kit ASSEMBLY The wheel Idt is designed to greatly improve the por_bili_ Your generator requires some assembly and is ready for of your generator. use at_er it has been properly serviced with the NOTE:Wheel kit is not intended for over-the-road use. recommended oil and fuel. You will need a socket wrench with I/2" or 13ram socl(ets If you have any problems with the assembly of your and a needle-nose plier to instil this kit, generator, please call the generator helpllne at 1-800-270
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7. Remove tie _emporary blocks. BEFORE STARTING THE 8. At_ch the vibration mourns to the support leg with 30ram capscrews, washers and lock nuts, ENGINE 9, With the wheels on, you can now Hft up the handle end and a_ch tie suppor_ leg wTth 20ram cap screws Add Engine Oil and Fuel and lock nuts. • Place generator on a level surface. IO, Check tiatallfasteners arerightznd thetiresareTnfla_d _o tile value marked on tile tTre or wTthin IS and 40 psT. • Refer to engfne owner's manual and follow ofl a
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USING THE GENERATOR How to Use the Battery Charger Use bakery float charger iack to I_s_ep :he sr_r_ing battery charged and ready for use. B_t_ery charging should be done System Ground in a dry Ioc_ion, such as inside a g_rage. The generator has a system ground :hat connects the • Plug the charger into the unit's"Battery Float Charger" generator frame components _o the ground terminals on jack, which is located on the s_rter switch (Figure 3). the AC output recep_cles.The system ground is connec
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Starting the Engine Stopping the Engine Disconnect all electrical loads from the generator, Use the I. Unplug all electrical loads from generator panel following s_r_ instruction steps by numerical order: recep_cles. NEVER star_ or stop engine with electrical devices plugged in and turned on. I, Make sure unit is on a level sur_ce, 2. Put idle control switch in "OFF' position. IMPORTANT= Failure to star_ and operate unit on a level sur_ce will c_use the unit not _o start or shut down during 3. L
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2. It"bakery TsequTppedwTth yen= caps, make sure =hey Build a structure that will enclose three sides and the top are Jnsr_lledand are tTght. of the genera_0r. 3. It"necessary, clean battery termTnals. I. Make sure entire muffler-side of generator is exposed. Note that your generator may appear different from 4. Connec= battery charge cable connec=or plug to panel that shown fn Figure 7. recep_cle identified by the words "I2-VO/TS D.C." S. Connect bat_ry charge cable clamp with red handle _o the
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Use each recep_cle to operate 120%1=AC, single-phase, RECEPTACLES 60 Hz electrTcalloads requiring up to 2,400 wa_ (2.4 kVV) CAUTION a: 20Amps of curren:. Use cord se=sthat are ra:ed for 125Volt AC loads at 20 Amps (or grea=er). 120 Volt AC, 30 Amp Locking Receptacle Use a NEMA I-5-30 plugwith this recep_cle, Connec: a 3-wira cord se: rated for 125VoltAC loads at 30 Amps to the plug (Figure 10). m _BI _e]mE_,_i_D]E_lm._mgm 12 Volt DC, I 0 Amp Receptacle 3-Wire Cord Se: NEMA L5-30 ThTs receptacle
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4.Wire Cord Set r ¥(Hot) _ Y(Hot) .............x (Ho_) (Greem) 120Volts 120Vol:s "['h!s recep_c!e powers 120/240 Vol_ AC; 60 Hz, singh phase loads _uir!ng up :o 3,600 w_'_s of pov_r at W (Neutra!) 30 Amps for! 20 Vo!ts; 7,200 watts of power (7;2 _ _1 N EMAI 4-50 30 Amps for 240 Vo!ts_The outle: !s protected by a 30 Amp push-:o-reset circuit: brewer. Use :his recepr_c!e _o opera:e !20_40Vo!:AC, 60 Hz, single phase !o_ds requ!r!ng up to 7,500 watts (73 kW)of power,The oudet !s prot.ec_;ed by _ 35
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4. Plug in and turn on the next load, DON'T OVERLOAD S. Again, permit the generator to stabilize. G EN ERATO R 6. Repe_t steps 4 and 5 for each additional load. NEVER add more loads than die generator c_paciw.Tak_ special care to consider surge loads in generator capaci_/, Capacity as described above, You must mak_ sure your generator r._n supply enough LilmE[] _ E=]mri ra_ed (running) and surge (starring) watts for the items you AddiUonal will power at the same time, Follow these simple steps:
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Generator Maintenance SPECIFICATIONS Generator maintenance consis_ of keeping the unit clean MaxTmum Surge Watts ................. 13,500 watts _nd dry, Operate _nd score _he unic in _ cle_n dry Continuous Wr_L-l:ageCap_ci_/ ............ 7,500 watts environment where it will noc be exposed to excessive Power F_c_or ................................ 1,0 dust, dirt, moisture or any corrosive vapors. Cooling air R_ted Maximum Con_TnuousAC Lo_d Current: slo_s in_he generator muse noC become clogged w
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STO RAG E Engine Storage See engine owner's manual forins=rucUons. The generator should be sr_r'ced at leas=once every seven days and allowed =o run at leas=30 mTnu_es. If thTs c_nno= Other Storage Tips be done and you must store the uni= for more than • To prevent gum from forming in fuel system or on 30 days, use =he following guTdelinesto prepare i=for essential carbure=or parts, add fuel s_bilizer into fuel storage. _nk and fill wil:h fresh fuel. Run the uni= for several minu_es to circulate
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SCHEMATIC 1 2 PDWER ]2 PDWER 1 i 22 44 G A T E S I G N A L 155 156 18 LOP IDLE S_ITCH lib
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WIRING DIAGRAM IOA C_B_ AUTa RESET IDLE CDNTRDL SWITCH I 156 155 DC FLOAT
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EXPLODED VIEW - ALTERNATOR 900_ 105 102. 21 \ 52 57 \ 54 39 64 46 25 29 45 _46 24 60 58 45 _4 24 6 1#
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EXPLODED VIEW - FRAME 8 9 DETAIL OF BAWERY TRAY 88 88 \ 86 85 DETAIL OF ELECTRIC START SWITCH 56 14 74 \ 18 _97 86 / _TO STARTER 85 _TO RBC \, DETAILOF JACK TO + TERMINAL ASSEMBLYCOAXIALDC ON BAKERY 8O
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PARTS LIST- ALTERNATOR & FRAME Item Part # Description Item Part # Description I B187024GS CRADLE 57 66386GS ASSY,BrushHolder SCREW 2 194389GS SHIELD,He_t.Tank 58 65849GS 3 92982GS DECAL, Danger 59 B4871GS COVER, BearingCarrier 4 92665GS INSULATION 60 74908GS SCREW SCREW 5 193823GS ASSY,TanI_ Fuel 62 66849CGS 6 84363GS CAP,with Gauge,Fuel 63 65795GS RECTIFIER,Ba_ery Charge 7 85000GS CLIP,Insulation 54 66449LGS BOLT,Starer 8 93826GS DECAL, Start Instructions 66 22097GS WASHER, Lock 9 78831BGS SCR
