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PARTS AND OPERATION MANUAL
OPERATION AND PARTS MANUAL
TM
WHISPERWATT SERIES
MODEL TLG-12SPX4
60 Hz GENERATOR
Revision #1 (12/17/09)
THIS MANUAL MUST ACCOMPANY
THE EQUIPMENT AT ALL TIMES.
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Diesel engine exhaust and some of PAGE 2 — TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09)
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NOTE PAGE 1 TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 3
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TABLE OF CONTENTS MQ POWER TLG-12SPX4 MQ POWER TLG-12SPX4 MQ POWER TLG-12SPX4 MQ POWER TLG-12SPX4 MQ POWER TLG-12SPX4 COMPONENT DRA COMPONENT DRA COMPONENT DRA COMPONENT DRA COMPONENT DRAWINGS WINGS WINGS WINGS WINGS TM TM TM TM TM WHISPER WHISPER WHISPER WHISPER WHISPERW W W W WA A A A ATT TT TT TT TT GENERATOR GENERATOR GENERATOR GENERATOR GENERATOR Generator Assembly .................................................. 44-45 Control Panel Assembly ............................................ 46
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PARTS ORDERING PROCEDURES Ordering parts has never been easier! Choose from three easy options: Effective: st January 1 , 2006 Best Deal! Order via Internet (Dealers Only): If you have an MQ Account, to obtain a Username Order parts on-line using Multiquip’s SmartEquip website! and Password, E-mail us at: parts@multiquip. com. View Parts Diagrams To obtain an MQ Account, contact your Order Parts District Sales Manager for more information. Print Specification Information Use the interne
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TLG-12SPX4 — SPECIFICATIONS Table 1. Generator Specifications M4 odel TLG-12SPX Type Revolving field, Protection type Synchronous Generator Phase Single Phase Standby Output 13 KW 12 KW Prime Output Voltage 240V/120 Frequency 60 Hz 3600 rpm Speed Power Factor 1.0 Table 2. Engine Specifications Model KUBOTA D902 Type 4 Cycle, water-cooled, swirl combustion chamber type No. of Cylinders 3 cylinders Bore x Stroke 2.83 in. x 2.9 in. (72 mm x 74 mm) Rated Output 20.5 HP/3600 rpm Displacement 54.8 cu.
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TLG-12SPX4 — DIMENSIONS (TOP, SIDE AND FRONT) Figure 1. Dimensions TABLE 3. DIMENSIONS R) eference Letter Dimension ft. (mm. A) 23.23 in. (590 mm. B) 17.52 in. (445 mm. C) 19,69 in. (500 mm. D) 55.12 in. (1,400 mm. E) 33.46 in. (850 mm. F) 27,17 in. (690 mm. 1 TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 7
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TLG-12SPX4 — SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS! HAZARD SYMBOLS Potential hazards associated with the operation of this Safety precautions should be followed at all times when equipment will be referenced with "Hazard Symbols" which operating this equipment. Failure to read and understand the appear throughout this manual, and will be referenced in Safety Messages and Operating Instructions could result in conjunction with Safety "Message Alert Symbols". inju
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TLG-12SPX4 — SAFETY MESSAGE ALERT SYMBOLS WARNING - ROTATING PARTS CAUTION - RESPIRATORY HAZARDS NEVER operate equipment with covers, ALWAYS wear approved respiratory or guards removed. Keep fingers, hands, protection. hair and clothing away from all moving parts to prevent injury. CAUTION - ACCIDENTAL STARTING CAUTION - SIGHT AND HEARING HAZARDS ALWAYS place the engine ON/OFF ALWAYS wear approved eye and switch (MPEC) in the OFF/RESET hearing protection. position when the generator is not in u
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TLG-12SPX4 — RULES FOR SAFE OPERATION ■ NEVER use accessories or attachments, which are not DANGER - READ THIS MANUAL! recommended by Multiquip for this equipment. Damage Failure to follow instructions in this manual may lead to to the equipment and/or injury to user may result. serious injury or even DEATH! This equipment is to be ■ NEVER touch the hot exhaust operated by trained and qualified personnel only! This manifold, muffler or cylinder. equipment is for industrial use only. Allow these
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TLG-12SPX4 — RULES FOR SAFE OPERATION ■ ALWAYS be sure the operator is familiar with proper safety Maintenance Safety precautions and operation techniques before using ■ NEVER lubricate components or attempt service on a running generators. machine. ■ NEVER leave the generator unattended, turn off engine when ■ High T emperatures – Always stop engine and unattended. allow the engine to cool before adding fuel, oil ■ Unauthorized equipment modifications will void all warranties. or performing se
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TLG-12SPX4 — RULES FOR SAFE OPERATION Battery Safety WARNING - BURN HAZARDS Use the following guidelines when handling the battery: To prevent burns, DO NOT touch or open any of the below ■ The battery contains acids that can mentioned components while the engine is cause injury to the eyes and skin. To running or immediately after operations. avoid eye irritation, always wear safety Always allow sufficient time for the engine glasses. and generator to cool before performing ■ Use well insulated
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TLG-12SPX4 — RULES FOR SAFE OPERATION DANGER DANGER DANGER-Electrocution Hazards Electrocution Hazards Electrocution Hazards DANGER DANGER Electrocution Hazards Electrocution Hazards DANGER DANGER-Lethal Exhaust Gas Hazards Lethal Exhaust Gas Hazards DANGER DANGER DANGER Lethal Exhaust Gas Hazards Lethal Exhaust Gas Hazards Lethal Exhaust Gas Hazards During operation of this generation, there Engine exhaust gases contain exists the possibility of electrocution, poisonous carbon monoxide. This ga
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TLG-12SPX4 — RULES FOR SAFE OPERATION ■ DOT Requirements include the following: If your generator is trailer mounted, please Connect and test electric brake operation. read the towing and safety requirements Secure portable power cables in cable tray with tie listed below. wraps. ■ The maximum speed for highway towing is 55 MPH Towing and Transporting Safety unless posted otherwise. Recommended off-road towing is not to exceed 15 MPH or less depending on type of To reduce the possibility of
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TLG-12SPX4 — INSTALLATION Figure 2. Typical Generator Grounding Application 1 TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 15
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TLG-12SPX4 — INSTALLATION Outdoor Installation Generator Grounding Install the generator in a area that is free of debris, To guard against electrical shock and possible damage to bystanders, and overhead obstructions. Make sure the the equipment, it is important to provide a good EARTH generator is on secure level ground so that it cannot slide or ground. shift around. Also install the generator in a manner so that Article 250 (Grounding) of the National Electrical Code (NEC) the exhaust will n
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TLG-12SPX4 — GENERAL INFORMATION Open Delta Excitation System TLG-12SPX4 Whisperwatt™ Series Familiarization The generator is equipped with the state of the art "Open- Generator Delta" excitation system. The open delta system consist of The MQ Power Model TLG-12SPX4 is a 13 kW generator an electrically independent winding wound among stationary (Figure 3) that is designed as a high quality portable (requires windings of the AC output section. a trailer for transport) power source for telecom sit
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TLG-12SPX4 — MAJOR COMPONENTS T. able 4 Generator Major Components IN TEM NO. DESCRIPTIO 1y Fuel Tank Assembl Figure 3. Major Components 2y Engine and Radiator Assembl 3y Muffler Assembl 4y Generator Assembl 5y Battery Assembl 6y Generator Control Panel Assembl PAGE 18 — TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09)
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TLG-12SPX4 — GENERATOR CONTROL PANEL Figure 4. Generator Control Panel 1 TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 19
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TLG-12SPX4 — GENERATOR CONTROL PANEL The definitions below describe the controls and functions of 6. Hour Meter – Indicates the number of hours machine the Generator Control Panel (Figure 4). has been in use. 1. Frequency Meter – Indicates the output frequency in 7. Fuel Guage – Indicates the amount of fuel in the hertz (Hz). Normally 60 Hz. Generator. 2. AC Ammeter – Indicates the amount of current the load 8. Ignition Switch – Insert ignition key into this switch to is drawing from the generat
