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Operator’s
Manual
Serial # W 06060001 - on
If you accept the machine from the shipping
Gas
company, you are, in effect, saying that the
machine is in good condition, and you must
pay for the machine. Belshaw cannot pay for
shipping damage, because the freight company
has accepted the machine from Belshaw in good
condition, and is responsible for its safe delivery.
Fryer
For your protec
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EQUIPMENT RECORD Please provide the information below when you correspond with us about your machine. Purchased by _____________________________________________________________________ Installed by ______________________________________________________________________ Date of Installation ________________________________________________________________ Model number ____________________________________________________________________ Serial number 0606 MN-1141EN Belshaw Bros., Inc
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Contents Sections 1 Installation 1 Conforming to Codes 1 Selecting a Workstation 1 Unpacking the Fryer 2 Initial Cleaning 2 Assembling the Fryer 2 Installing the Fryer 3 Moving the Fryer 4 2 Operation 5 Taking Safety Precautions 5 Frying Donuts 5 3 Cleaning 8 Removing the Shortening 8 Washing 9 Rinsing 10 4 Maintenance 11 5 Troubleshooting 17 Appendixes A Pilot Module A-1 Checkout A-1 Troubleshooting—General A-4 Troubleshooting the Ignition System A-4 nd Belshaw
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B Donut-Making Helps B-1 Tips on Making Quality Cake Donuts B-1 Calculating Correct Water Temperature B-2 Ratios of Plunger Sizes to Donut Weights B-2 Temperature Conversion B-2 C Parts Lists C-1 Limited Warranty Insert
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Preface The 718LCG, 724CG, and 734CG Gas Fryers are • To avoid damaging the machine, never designed to fry cake and yeast-raised donut use force to assemble, disassemble, products. Each must be bolted to a flat, dry operate, clean, or maintain it. floor. The operator should stand opposite the • Be careful never to get shortening, flue stack. water, or other materials on the floor. If The operator must work safely at all times and anything does get spilled on the floor, read this
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Contact Belshaw Brothers at 1-800-578- 2547 to obtain necessary parts and instructions.
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1 Installation In a prominent location, post instructions to be • The fryer must be isolated from the gas followed in the event the user smells gas. Obtain supply piping system by closing its this information by consulting your local gas individual manual shutoff valve during any supplier. pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.45 kPa). FOR YOUR SAFETY The fryer, when installed, must be electrically Do not store or us
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The workstation should allow at least 2”/5 cm Assembling the Fryer clearance between the machine and all 1. Install the flue stack as follows: construction, whether combustible or noncombustible. In addition, it should allow a. Slide the flange on the bottom of the flue access to the rear of the fryer for cleaning and stack underneath the retaining strip on servicing. the flue base. The mounting holes must line up. (See Figure 1-1.) Unpacking the Fryer b. Fasten the flue stack
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3. Put the heat shield and splash shield on the 4. Level the fryer. Follow these steps: fryer. They slide over the flue stack, and the a. Check to see if the fryer is level. To do back of the kettle slides between the heat so, place a level across the top of the shield and the splash shield. The mounting fryer cabinet. holes in the heat shield and the fryer cabinet b. If the fryer is not level, lift the fryer must line up. See Figure 1-2. using a fork lift or pallet jack, and tu
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gas supply line on the fryer itself is Moving the Fryer 1/2”/1.3 cm I.P.S.) If you ever want to move the fryer to a different b. Connect the fryer to the building’s gas workstation, follow this procedure: supply. 1. Turn off the fryer and disconnect it from the c. Seal all threaded joints between gas power source. pipes with pipe joint compound. You 2. Disconnect the machine from the gas supply. must use a compound that resists the action of liquefied petroleum (LP) gases. 3. Al
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Operation 2 proofer or feed table manual for complete Taking Safety Precautions installation and operation instructions. In a prominent location, post information about 2. Make sure the drain valve is closed. what to do if there is a gas leak. Make sure that 3. Put enough shortening in the kettle to all employees know what to do. completely cover the burner tubes, thermocouple, and high-temperature limit WARNING control probe. Put shortening in the kettle using one of To avoi
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4. Move the on/off switch to the OFF position. Use one of the following methods. For safety reasons, we recommend the first 5. Rotate the gas control knob counterclock- method, and discourage you from using any wise to the ON position. other method. 6. Move the on/off switch to the ON position. • Use a Belshaw Shortening Melter (FM) The yellow pilot light near the on/off switch to melt shortening and transfer it to the and the red pilot light on the fryer cabinet kettle. See the F
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CAUTION To avoid damaging the machine, do not operate the conveyor until all the shortening has melted. 11. Continue supplying shortening to the kettle as required. Keep the kettle filled up to the “Oil Level” marks on the side. 12. When you are done frying donuts, move the on/off switch to the OFF position. nd Belshaw Bros., Inc. • 1750 22 Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 718LCG, 724CG, and 734CG Gas Fryers MN-1141EN 7
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3 Cleaning For your safety, observe the following warnings Removing the Shortening throughout the entire cleaning process. WARNING WARNING To avoid being burned or electrocuted, Thoroughly clean and dry the floor if disconnect the fryer from the power source shortening, water, or other materials are before cleaning it. spilled. Materials spilled on the floor can cause serious injury or loss of life. 1. Disconnect the machine from the power source. 2. Let the shortening cool
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2. Connect the fryer to the power source. WARNING Move the on/off switch to ON. Set the temperature control to 200 °F/93 °C. Keep Do not allow the shortening to overflow the the cleaning solution at this temperature for containers. Shortening will get on the 15-20 minutes. floor, and if the shortening is not cool 3. Scrub the soiled parts while the solution is enough, you may be burned. hot. Do not use any abrasive cleaners or scrapers. WARNING WARNING Thoroughly clean an
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WARNING WARNING Do not allow the cleaning solution to Do not use plastic containers. If the water overflow the containers. Cleaning solution is not cool enough, the containers will melt; will get on the floor, and if the solution is possibly causing you to be burned, and not cool enough, you may be burned. causing cleaning solution to get on the floor. 8. When the draining is complete, close the drain valve. 5. Open the drain valve and allow the water to drain into the container. 9.
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Maintenance 4 SB-0308 rev 3 AFFECTS: OPEN KETTLE FRYERS PURPOSE: PROGRAMMING THE OGDEN ETR-9000 TEMPERATURE CONTROLLER NOTE: Use Rev. 3 to correct existing open Kettle Fryer settings. (SP1L set to 0 & PB set to 0) Operator Interface: The operator interface on the Ogden ETR-9000, Temperature Controller, consists of the following: • A scroll key used to select a parameter to be viewed or adjusted. • Up and down arrow keys are used to increase or decrease the selected parame
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Menu Overview: There are three main menus that contain parameters that require programming; they are User Menu, Setup Menu, and Calibration Mode. The figure below (Figure 2) shows the sequence of operations necessary to access the programming parameters in each menu. Figure 2 - Menu Flow Chart nd Belshaw Bros., Inc. • 1750 22 Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 12 MN-1141EN 718LCG, 724CG, and 734CG Gas Fryers
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Open Kettle Fryer Parameter Settings Tables 1, 2 and 3 below list of the temperature controller default settings and the Belshaw Factory settings. When installing a new controller 4 of the default setting must be changed to the Belshaw Factory settings. • Push and hold the scroll key for 3 seconds, this will take you to the “SEt” menu. • Push the scroll key once to access the “LocK” parameter. • Push the Up or down arrow keys to change “LocK” to “nonE”. • Push the scroll key to pa
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Table 1 - Parameter Descriptions Set to 375ºF set to “uSEr” after setup 0ºF 410ºF 0ºF nd Belshaw Bros., Inc. • 1750 22 Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 14 MN-1141EN 718LCG, 724CG, and 734CG Gas Fryers
