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OCDWB01
OPERA TOR CONTROLLED
DISCHARGE FOR
W ALK-BEHIND UNITS
Par t No. 4500-569 Rev . A
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Exmar k r eser v es the right to mak e changes or add impr o v ements to its pr oducts at an y time without incur ring an y obligation to mak e such changes to pr oducts man uf actur ed pr eviousl y . Exmar k, or its distributor s and dealer s, accept no r esponsibility f or v ariations which may be evident in the actual specifications of its pr oducts and the statements and descriptions contained in this publication. © 2010—Exmark Mfg. Co., Inc. Contact us at www .Exmark.com. Industrial Park Bo
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Introduction CONGRATULATIONS on the purc hase of y our Exmark equipment. T his product has been carefully designed and man ufactured to gi v e y ou a maxim um amount of de pendability and years of trouble-free operation. T his man ual contains operating, maintenance , adjustment, and safety instr uctions for y our Exmark equipment. BEFORE OPERATING Y OUR MO WER, CAREFULL Y READ THIS MANU AL IN ITS ENTIRETY . By follo wing the operating, maintenance , and safety instr uctions , y ou will prolong
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Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Safety Aler t Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Safe Operating Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Safety and
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Safety • Nev er let c hildren or untrained people operate Safety or ser vice the equipment. Local regulations ma y restrict the ag e of the operator . Safety Alert Symbol • Only adults and mature teenag ers should operate T his Safety Aler t Symbol ( Figure 1 ) is used both in a mo w er , and ev en mature teenag ers should ha v e this man ual and on the mac hine to identify impor tant adult super vision. Be sure a teenag er : safety messag es whic h m ust be follo w ed to a v oid 1. has read and
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Safety collection system or m ulc h kit in place and W ARNING w orking properly . R emo ving standard original equipment • Stop engine , w ait for all mo ving par ts to stop , par ts, or using non-Exmar k r eplacement remo v e k ey and eng ag e parking brak e: par ts and accessories may alter the w ar ranty , – Before c hec king, cleaning or w orking on the traction, and safety of the machine. F ailur e mo w er . to use original Exmar k par ts could cause serious injur y or death. – After striki
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Safety Safety and Instructional Decals • K ee p all safety signs legible . R emo v e all g rease , • New safety signs ma y be obtained from dir t and debris from safety signs and instr uctional y our authorized Exmark equipment dealer or labels . distributor or from Exmark Mfg . Co . Inc . • R e place all w or n, damag ed, or missing safety • Safety signs ma y be affix ed b y peeling off the signs . bac king to expose the adhesi v e surface . Apply only to a clean, dr y surface . Smooth to remo
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Setup Setup Assembling Discharge Deflector to OCDWB01 Inser t the rod through the first tab on the g ate link frame , disc harg e deflector , and second tab on the g ate link frame ( Figure 2 ). Orient and install the spring so Figure 3 that the loop will rest in the notc h on the disc harg e 1. Knock out tab deflector . Contin ue to push the rod into the linkag e co v er . Orient and install the hair pins into the ends of the rod as sho wn in Figure 2 . 1. Flip up the existing disc harg e defle
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Setup storag e position for potential later use on other mo w er dec ks . A. R emo v e the shim located on the front of the g ate link frame and loosely reinstall the n ut. B . Loosen the n ut on the left adjustment slot of the g ate link frame . C . Install the shim betw een the g ate link frame and the pi v ot mount assembly . P osition the center tab of the shim betw een the tw o mounting bolts as sho wn in Figure 6 . Figure 5 D . Tighten hardw are . 1. Latch 3. Front pin 2. OCDWB01 assembly
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Setup there will be room to tighten the n ut on the upper hole , on the underside of the front panel. C . Drill tw o 11/32 inc h diameter holes on the front panel as sho wn in Figure 7 . D . Align the tw o holes in the mounting brac k et with the front panel of the unit. Install 5/16-18 x 5/8 inc h car riag e bolt through the upper hole and secure with 5/16 inc h nyloc n ut. E. Inser t the handle assembly into the mounting brac k et as sho wn in Figure 8 . Figure 9 1. Knob 3. Handle assembly cab
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Setup B . Align the existing hole at the rear of the unit with the right hole on the brac k et. C . P osition the brac k et horizontally or with the nar ro w end pointed slightly do wnw ard. D . Using the mounting brac k et as a template , mark the left hole location onto the side panel of the unit and drill 11/32 inc h diameter hole (see Figure 11 ). Figure 12 1. Handle assembly 3. Clevis pin 2. Mounting bracket 4. Hairpin G . Inser t the clevis pin through the handle assembly hole , into the l
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Product Overview Product Overview Figure 14 1. V elcro strap 2. Loom clip Figure 15 1. Handle 2. Discharge gate (under discharge deflector) 3. Discharge deflector 12
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Operation Opening the Discharge Gate Operation F or all W alk-Behind Units ex cept V anta ge: R otate Use the disc harg e g ate to temporarily stop or deflect the handle upw ard to open the g ate . g rass clippings a w a y from sidew alks , parking lots , patios , or anywhere g rass clippings are not desired to be disc harg ed. T he handle allo ws the disc harg e g ate to be held in any position from fully closed to fully open. Important: Mak e sur e the mo w er is in neutral bef or e operating
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Operation Closing the Discharge Gate Removing the OCDWB01 1. R emo v e and retain the v elcro straps that secure F or all W alk-Behind Units ex cept V anta ge: Push the handle assembly cable to the mo w er . If do wn on the handle to close the g ate . installed, remo v e and retain the loom clip from the dec k and re place the rear knob . 2. R emo v e the hair pin and clevis pin from the handle assembly . 3. R emo v e the handle assembly: • F or all W alk-Behind Units ex cept V anta ge: Slide th
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Operation Figure 21 1. Handle assembly 3. Clevis pin 2. Mounting bracket 4. Hairpin 4. Unloc k the assembly and pi v ot it a w a y from the mo w er dec k. Lift the OCD WB01 out of the dec k mounting tube . 5. Lo w er the existing disc harg e deflector . Important: R einstall the original discharge deflector if it w as r emo v ed during the OCD WB01 installation. 6. T he mac hine can no w be used for side disc harg e mo wing . 15
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Maintenance Maintenance Note: Deter mine the left and right sides of the mac hine from the nor mal operating position. W ARNING W hile maintenance or adjustments ar e being made, someone could star t the engine. Accidental star ting of the engine could seriousl y injur e y ou or other bystander s. R emo v e the k ey fr om the ignition s witch, enga ge par king brak e, and pull the wir e(s) of f the spar k plug(s) bef or e y ou do an y maintenance. Also push the wir e(s) aside so it does not acci
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Maintenance 1 2 3 4 G012592 7 6 Figure 22 5 1. Pivot bolt and nut Figure 23 1. Cable nuts 2. Linkage cover (shown hidden for clarity) 3. Lock nut Discharge Gate Adjustment 4. Pivot adjuster 5. Discharge deflector T he disc harg e g ate is properly adjusted in the closed 6. Gate pivot position when the disc harg e g ate is flat ag ainst the 7. Cotter pin disc harg e opening . If the disc harg e g ate does not close flat follo w the 5. If more adjustment is necessar y , remo v e the cotter ste ps
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T roubleshooting T roubleshooting Important: It is essential that all operator safety mechanisms be connected and in pr oper operating condition prior to mo w er use. T he follo wing table lists some of the common causes of trouble . If assistance is needed, contact y our Exmark Ser vice Dealer . Pr oblem P ossible Cause Cor r ecti v e Action 1. Disc harg e g ate is defor med. 1. R eshape the disc harg e g ate . Disc harg e g ate does not open and/or close . 2. Disc harg e g ate is not adjusted
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Exmark Commercial Attachments and Accessories 90 Day Limited Warranty Conditions and Products Covered Owner’s Responsibilities Exmark Mfg. Co. Inc. and its affiliate, Exmark Warranty If your product requires warranty service it must be returned Company, pursuant to an agreement between them, jointly to an authorized Exmark service dealer within the warranty warrant on the terms and conditions herein, that we will repair, period. This warranty extends only to commercial attachments replace or
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SEE EXMARK’S COMPLETE LINE OF ACCESSORIES AND OPTIONS MID-MOUNT RIDING ACCESSORIES AND OPTIONS CUSTOM RIDE SEAT SUSPENSION SYSTEM OPERATOR CONTROLLED DISCHARGE FULL SUSPENSION SEAT ROLL OVER PROTECTION SYSTEM (ROPS) DECK LIFT ASSIST KIT SUN SHADE HITCH KIT TRASH CONTAINER LIGHT KIT TURF STRIPER 12V POWER PORT ULTRA VAC COLLECTION SYSTEM MICRO-MULCH SYSTEM ULTRA VAC QUICK DISPOSAL SYSTEM OUT-FRONT RIDING ACCESSORIES AND OPTIONS CUSTOM RIDE SEAT SUSPENSION SYSTEM SNOW BLADE DUAL-TAIL WHEEL SNOWBLO
