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SCC 2-Pump 20-Station Controllers
Part Number: 882.00251.00
Bulletin Number: CV3-630
Effective: 10/25/05
Write Down Your Serial Numbers Here For Future Reference:
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We are committed to a continuing program of product improvement.
Specifications, appearance, and dimensions d
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Please note that our address and phone information has changed. Please reference this page for updated contact information. These manuals are obsolete and are provided only for their technical information, data and capacities. Portions of these manuals detailing procedures or precautions in the operation, inspection, maintenance and repair of the products may be inadequate, inaccurate, and/or incomplete and shouldn’t be relied upon. Please contact the ACS Group for more current information
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Shipping Information Unpacking and Inspection You should inspect your equipment for possible shipping damage. Thoroughly check the equipment for any damage that might have occurred in transit, such as broken or loose wiring and components, loose hardware and mounting screws, etc. In the Event of Shipping Damage According to the contract terms and conditions of the Carrier, the responsibility of the Shipper ends at the time and place of shipment. Notify the transportation company’s local
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Credit Returns Prior to the return of any material, authorization must be given by the manufacturer. A RMS number will be assigned for the equipment to be returned. Reason for requesting the return must be given. All returned material purchased from the manufacturer is subject to 15% ($75.00 minimum) restocking charge. All returns are to be shipped prepaid. The invoice number and date or purchase order number and date must be supplied. No credit will be issued for material that is not wi
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Table of Contents Hopper Loaders with/without Sight Glasses iv
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CHAPTER 1: SAFETY ................................................................ 3 1-1 How to Use This Manual .............................................................................................3 Safety Symbols Used in this Manual.....................................................................3 Controller Safety Tags…………………………………………………………………vii Safety Circuit Standards...................................................................................... vii 1-2 Warnings a
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Enabling and Disabling Stations and Pumps.....................................................303 Starting and Stopping the System.....................................................................313 Reviewing and Adjusting Basic Station Settings ...............................................314 Navigating Among the Station Operator Screens..............................................324 Adjusting Convey Time and Dump Delay..........................................................325 A
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Chapter 1: Safety 1-1 How to Use This Manual Use this manual as a guide and reference for installing, operating, and maintaining your equipment. The purpose is to assist you in applying efficient, proven techniques that enhance equipment productivity. This manual covers only light corrective maintenance. No other maintenance should be undertaken without first contacting a service engineer. The Functional Description section outlines models covered, standard features, and optional featu
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Controller Safety Tags High Voltage Read Operation and Inside Enclosure Installation Manual 1-2 Warnings and Precautions Our equipment is designed to provide safe and reliable operation when installed and operated within design specifications, following national and local safety codes. This may include, but is not limited to OSHA, NEC, CSA, SPI, and any other local, national and international regulations. To avoid possible personal injury or equipment damage when installing,
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1-3 Safety Devices and Interlocks This section includes information on safety devices and procedures that are inherent to the Controller. This manual is not intended to supersede or alter safety standards established by the user of this equipment. Instead, the material contained in this section is recommended to supplement these procedures in order to provide a safer working environment. At the completion of this section, the operator and maintenance personnel will be able to do the follow
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1-4 Responsibility These machines are constructed for maximum operator safety when used under standard operating conditions and when recommended instructions are followed in the maintenance and operation of the machine. All personnel engaged in the use of the machine should become familiar with its operation as described in this manual. Proper operation of the machine promotes safety for the operator and all workers in its vicinity. Each individual must take responsibility for observing
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Learn and always use safe operation. Cooperate with co-workers to promote safe practices. Immediately report any potentially dangerous situation to your supervisor or appropriate person. Maintenance Responsibility Proper maintenance is essential to safety. If you are a maintenance worker, you must make safety a priority to effectively repair and maintain equipment. Before removing, adjusting, or replacing parts on a machine, remember to turn off all electric supplies and all accessory equ
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Chapter 2: Functional Description 2-1 Models Covered in This Manual This manual provides operation, installation, and maintenance instructions for 2-Pump, 20- Station Conveying Controllers. Model numbers are listed on the serial tag. Make sure you know the model and serial number of your equipment before contacting the manufacturer for parts or service. The 2-Pump, 20-Station Conveying Controller is a programmable logic controller, with 24 VDC or 115 VAC control circuit, easy-to-use touch
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• Non-fused disconnect switch, lockable • Branch circuit fusing • Fully accessible NEMA 12-style electrical control enclosure Controller Features • Allen-Bradley PLC with 6” color touch screen display • Monitors Station status and Pump status • Allows operator to transfer stations to a standby pump when a pump fails • Electronic time delay between pump startups to prevent an excessive power demand at your facility 2-4 Optional Features Options marked with “*” indicate options that can
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Chapter 3: Installation 3-1 Uncrating 2-Pump, 20-Station Controllers are shipped mounted on a skid, enclosed in a plastic wrapper, and contained in a cardboard box. 1. Pry the crating away from the skid. Note: Remove the nails holding the box to the skid and lift the box off carefully; avoiding staples in the 1’ x 4’ wood supports. Cut the steel banding. 2. Use a pry bar to remove the blocks securing the unit to the skid. 3. Lift unit from sides, inserting forklift under the base. Th
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Figure 1: 2 Pump 20 Station Controller with 6" Display 24” 6” 30” * Depth dimension is 12” 2–Pump 20-Station Controllers Installation 11 of 51
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3-3 Controller Identification (Serial Number) Tag (Located on the side of the controller box) Street Address Town, State, Zip Code Telephone Number Fax Number XXX CONTROL PANEL Model No. XXX2-20 Serial No. 31K0182 Hz 115 Volt 60 1 Ph Control Voltage 24VDC Hopper Loaders with/without Sight Glasses 12
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3-4 Electrical Connections Refer to local electrical codes, the schematic and connection diagrams supplied with this unit and the serial tag for wiring considerations. Run all wiring in conduit if codes require it. Making Control Panel Power Drop Wiring Connections Hardwire the input power at 110/1/50-60 VAC or 230V/1/50-60 VAC, depending on the specifications, which are located on the Control Panel Serial Tag. The main power switch is located on the front of the enclosure. Caution!
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5. On 115 VAC control voltage systems, run a common hot (115 VAC) wire and a common neutral wire from the controller to each pump package in the system. On 24 VDC control voltage systems, run a common +24 VDC wire and a common 0 (zero) VDC wire from the controller to each pump package in the system. Note: Reference “Mechanical Components Operation and Installation manual” for more details on component locations (manual part # A0536580). 3-5 Set-up This section provides the procedur
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Figure 3: “Menu” Screen 2. At the “Menu” screen, (Figure 3), touch the System Setup button. The “System Setup” screen opens. Figure 4: “System Setup” Screen Before Setup Stations 19-20 3. At the “System Setup” screen, (Figure 4), touch Stations Present. A keypad pops up. 4. Enter the total number of stations (1-20) to be controlled by the system. Use (Backspace Key) to erase any mistakes. Use (Enter Key) to enter the value. The keypad disappears, and the new se
