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45532694
Edition 2
August 2007
Doser - Docking Station
Maintenance Manual
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INDEX 1 DOCKING STATION – DS .................................................................................... 3 1.1 Dismounting the Docking Unit.............................................................................................................3 1.2 Change Pneumatic Clamps..................................................................................................................4 1.3 Change Male Docking Valve Complete ...................................................
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1 Docking station – DS Use the drawings and the component list for the specified unit. In the description below, the figures below (xx) refer to the corresponding figures on the drawing. Always turn off the air and material supply & depressurize the entire system before installing, removing or adjusting any accessory on this product, or before performing any maintenance on this product or any accessory. Failure to follow these instructions can result in personal injury. 1.1 D
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1.2 Change Pneumatic Clamps Drawings/ Component lists: • Aut. Tool Changer DS Docking unit T2X-16-502-IR DS-ATC complete T2X-16-500-IR/-505-IR • Aut. Tool Changer- (onboard lub.) DS Docking unit T2X-16-503-IR DS complete T2X-16-501-IR a) Follow step a) to e) in section 1.1. The docking station can be turned 180° and place back in the same place. • Disconnect electric contacts and remove pneumatic hoses on clamp unit. b) Unscrew the four screws (15 on T2X-16-502-IR/-503-I
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1.3 Change Male Docking Valve Complete • Drawings/Component lists: T2X-16-500-IR/-501-IR/-505-IR T2X-16-502-IR/-503-IR T2X-16-511-IR This operation requires, the following special tools and preparations: • Mounting paste a) Remove the cover plate (9) by removing the three screws (14). • Take off the docking unit (1) by removing the four nuts and washers (16 and 17). b) It is recommended to remove one of the clamps before continuing the dismounting of the docking valve. c)
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1.4 Hydraulics of the Docking Station Drawing/Component list: • DS ATC T2X-16-500-IR/-505-IR • DS ATC (OnBoard Lubrication) T2X-16-501-IR • Docking Unit ATC T2X-16-502-IR • Docking Unit (Onboard lub.) T2X-16-503-IR For doser hydraulics and pneumatics, See “Doser” Maintenance Manual Form 45532660. NOTE! Only lubrication of inlet valve for OnBoard Lubricetion. (No connection 4 and 5) From To (1) Inlet hydraulics (2) Incoming inlet valve (3) Outgoing inlet valve (4) Inco
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1.5 Pneumatics of the Docking Station Drawing/Component list: • DS ATC T2X-16-500-IR/-505-IR • DS ATC (OnBoard Lubrication) T2X-16-501-IR • Docking Unit ATC T2X-16-502-IR • Docking Unit (Onboard lub.) T2X-16-503-IR Also see pneumatic scheme T2X-07-xxx From To (1) Inlet pneumatics (2) Pneumatic valves, connection 1 (3) Pneumatic valve, connection 2 (4) Open clamp (5) Pneumatic valve, connection 2 (6) Close clamp (7) Pneumatic valve, connection 4 (8) Open inlet valv
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1.6 Male Docking Valve • Drawing/Component list: T2X-16-511-IR Use the drawings and the component list for the specified unit. In the description below, the figures (xx) refer to the corresponding figures on the drawing. 1.6.1 Dismantling of the Male Docking Valve This operation requires, the following special tools and preparations: • A T2000-17-005-IR to compress the spring (two threaded rods and a bracket with three holes). • A flat, 7mm, fork spanner. a) After the valv
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1.6.2 Assembly of the Male Docking Valve This operation requires, the following special tools and preparations: • A T2000-17-005 to compress the spring (two threaded rods and a bracket with three holes). • A flat, 7mm, fork spanner. • Screw locking liquid - Loctite 270 • Special high temperature grease for the sealings, Uniway LIX 625. • Torque wrench • Two M6x35 screws a) First place the valve needle complete (7) into the middle housing (1), together with the O-ring (
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m) Place the cylinder (3) on the piston, (4). Align it, and press it into the housing. n) Position all parts on the docking valve according to the drawing. Tighten the four screws (19). Torque is 10 Nm. o) Finally, the pneumatic unit function should be tested. Connect the air and check the movement of the needle. 1.7 Female Docking Valve See “Doser” Maintenance Manual form 45532660. 10 45532694_ed2
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Length in mm =cable 1.8 Electrical contacts in docking station. Från nr. Name T2X-nr. Se drawing: Till (nr) Name T2X-nr. Se drawing: Comments T2X-SF-008- T2X-20-029-IR,sheet T2X-SF-005- T2X-20-029-IR,sheet WH - 18 XP62/19 Poles WH - 18 XP61/36POL Length: 400mm IR 302.0 IR 302.0 T2X-SF-008- T2X-20-029-IR,sheet T2X-SF-005- T2X-20-029-IR,sheet WH -17 XP62/19 POLES IR WH - 17 XP61/36POL Length: 400mm 3021 IR 302.1 T2X-SF-008- T2X-20-029-IR,sheet T2X-SF-005- T2X-2
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