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Black
DIC 157
31Z0T600
Owner’s Manual
GX120•GX160•GX200
T1:GX120•GX160•GX200
31Z0T600 2eY1
o2002 Honda Motor Co., Ltd. -All Rights Reserved
00X31-Z0T-6000 N"
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02/11/29 16:16:32 31Z0T600_001 The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Keep this owner’s manual handy, so you can refer to it at any time. This owner’s manual is considered a permanent part of the engine and should remain with the engine if resold. The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations are based on
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02/11/29 16:16:40 31Z0T600_002 INTRODUCTION Congratulations on your selection of a Honda engine. We are certain you will be pleased with your purchase of one of the finest engines on the market. We want to help you get the best results from your new engine and to operate it safely. This manual contains the information on how to do that; please read it carefully. As you read this manual, you will find information preceded by a symbol. That information is intended to help you avoid damage to your
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02/11/29 16:16:51 31Z0T600_003 INTRODUCTION A FEW WORDS ABOUT SAFETY Your safety and the safety of others are very important. And using this engine safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others. Of course, it is not practical or possible to warn you about all the hazards associated with
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02/11/29 16:16:56 31Z0T600_004 CONTENTS ENGINE SAFETY ........................................................................................ 5 IMPORTANT SAFETY INFORMATION ................................................. 5 CONTROLS & FEATURES ......................................................................... 7 COMPONENT & CONTROL LOCATIONS ............................................. 7 CONTROLS ...........................................................................................
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02/11/29 16:16:59 31Z0T600_005 CONTENTS SERVICING YOUR ENGINE (continued) SEDIMENT CUP CLEANING ................................................................ 33 SPARK PLUG SERVICE ........................................................................ 34 IDLE SPEED ADJUSTMENT ................................................................ 35 SPARK ARRESTER MAINTENANCE (optional part) ......................... 36 HELPFUL TIPS & SUGGESTIONS ....................................................
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02/11/29 16:17:09 31Z0T600_006 ENGINE SAFETY IMPORTANT SAFETY INFORMATION Most accidents with engines can be prevented if you follow all instructions in this manual and on the engine. Some of the most common hazards are discussed below, along with the best way to protect yourself and others. Owner Responsibilities Honda engines are designed to give safe and dependable service if operated according to instructions. Read and understand this owner’s manual before operating the engine. Failure to do
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02/11/29 16:17:14 31Z0T600_007 ENGINE SAFETY Carbon Monoxide Hazard Exhaust gas contains poisonous carbon monoxide. Avoid inhalation of exhaust gas. Never run the engine in a closed garage or confined area. Other Equipment Review the instructions provided with the equipment powered by this engine for any additional safety precautions that should be observed in conjunction with engine startup, shutdown, operation, or protective apparel that may be needed to operate the equipment. 6
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02/11/29 16:17:25 31Z0T600_008 CONTROLS & FEATURES COMPONENT & CONTROL LOCATIONS MUFFLER THROTTLE LEVER ENGINE SWITCH (QXE2 type) SPARK PLUG CIRCUIT BREAKER (QXE2 type) AIR CLEANER RECOIL STARTER CHOKE LEVER FUEL VALVE LEVER STARTER GRIP FUEL FILLER CAP FUEL TANK ELECTRIC STARTER (QXE2 type) OIL DRAIN PLUG ENGINE OIL FILLER CAP/DIPSTICK 7
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02/11/29 16:17:34 31Z0T600_009 CONTROLS & FEATURES CONTROLS Fuel Valve Lever The fuel valve opens and closes the passage between the fuel tank and the carburetor. The fuel valve lever must be in the ON position for the engine to run. When the engine is not in use, leave the fuel valve lever in the OFF position to prevent carburetor flooding and to reduce the possibility of fuel leakage. FUEL VALVE LEVER O ON N OFF 8
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02/11/29 16:17:43 31Z0T600_010 CONTROLS & FEATURES Engine Switch The engine switch enables and disables the ignition system. The engine switch must be in the ON position for the engine to run. Turning the engine switch to the OFF position stops the engine. ALL ENGINES EXCEPT QXE2 QXE2 TYPE ENGINE SWITCH OFF ON CIRCUIT BREAKER QXE2 Type The engine switch on the QXE2 type includes a START position for operating the electric starter. The key automatically returns to the ON position when released fr
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02/11/29 16:17:51 31Z0T600_011 CONTROLS & FEATURES Choke Lever The choke lever opens and closes the choke valve in the carburetor. The CLOSED position enriches the fuel mixture for starting a cold engine. The OPEN position provides the correct fuel mixture for operation after starting, and for restarting a warm engine. Some engine applications use a remotely-mounted choke control rather than the engine-mounted choke lever shown here. CHOKE LEVER OPEN CLOSED 10
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02/11/29 16:18:00 31Z0T600_012 CONTROLS & FEATURES Throttle Lever The throttle lever controls engine speed. Moving the throttle lever in the directions shown makes the engine runfasterorslower. Some engine applications use a remotely-mounted throttle control rather than the engine-mounted throttle lever shown here. THROTTLE LEVER SLOW FAST Recoil Starter Grip Pulling the starter grip operates the recoil starter to crank the engine. STARTER GRIP 11
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02/11/29 16:18:09 31Z0T600_013 CONTROLS & FEATURES FEATURES Oil Alert System (applicable engine types) The Oil Alert system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase. Before the oil level in the crankcase can fall below a safe limit, the Oil Alert system will automatically stop the engine (the engine switch will remain in the ON position). If the engine stops and will not restart, check the engine oil level (page 26 ) before troubleshooting in
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02/11/29 16:18:18 31Z0T600_014 BEFORE OPERATION IS YOUR ENGINE READY TO GO? For your safety, and to maximize the service life of your equipment, it is very important to take a few moments before you operate the engine to check its condition. Be sure to take care of any problem you find, or have your servicing dealer correct it, before you operate the engine. Improperly maintaining this engine, or failing to correct a problem before operation, could cause a malfunction in which you could be serio
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02/11/29 16:18:26 31Z0T600_015 BEFORE OPERATION Check the Engine Check the engine oil level (see page 26). Running the engine with a low oil level can cause engine damage. The Oil Alert system (applicable engine types) will automatically stop the engine before the oil level falls below safe limits. However, to avoid the inconvenience of an unexpected shutdown, always check the engine oil level before startup. Check the air filter (see page 29 ). A dirty air filter will restrict air flow to the c
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02/11/29 16:18:36 31Z0T600_016 OPERATION SAFE OPERATING PRECAUTIONS Before operating theenginefor thefirst time,pleasereviewthe IMPORTANT SAFETY INFORMATION on page 5 and the chapter titled BEFORE OPERATION. Carbon monoxide gas is toxic. Breathing it can cause unconsciousness and even kill you. Avoid any areas or actions that expose you to carbon monoxide. Review the instructions provided with the equipment powered by this engine for any safety precautions that should be observed in conjunction
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02/11/29 16:18:44 31Z0T600_017 OPERATION 2. To start a cold engine, move the choke lever to the CLOSED position. To restart a warm engine, leave the choke lever in the OPEN position. Some engine applications use a remotely-mounted choke control rather than the engine-mounted choke lever shown here. CHOKE LEVER OPEN CLOSE 3. Move the throttle lever away from the SLOW position, about 1/3 of the way toward the FAST position. Some engine applications use a remotely-mounted throttle control rather th
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02/11/29 16:18:55 31Z0T600_018 OPERATION 4. Turn the engine switch to the ON position. ALL ENGINES EXCEPT QXE2 QXE2 TYPE ENGINE SWITCH ON 5. Operate the starter. RECOIL STARTER (all engine types): Pull the starter grip lightly until you feel resistance, then pull briskly. Return the starter grip gently. STARTER GRIP 17
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02/11/29 16:19:07 31Z0T600_019 OPERATION ELECTRIC STARTER (QXE2 type): Turn the key to the START position, and hold it there until the engine starts. If the engine fails to start within 5 seconds, release the key, and wait at least 10 seconds before operating the starter again. Using the electric starter for more than 5 seconds at a time will overheat the starter motor and can damage it. When theenginestarts, releasethe key, allowing it to return to the ON ENGINE SWITCH (QXE2 type) position. 6.
