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IMI CORNELIUS INC
www.cornelius.com
Telephone (800) 238–3600
Operator’s Manual
THE PROFILEICE/DRINK DISPENSER
Model: PR150 BC
IMPORTANT:
TO THE INSTALLER.
It is the responsibility of
the Installer to ensure that
the water supply to the
dispensing equipment is
provided with protection
against backflow by an air
gap as defined in
ANSI/ASME A112.1.2-1979;
or an approved vacuum
breaker or other such
method as proved effective
by test.
Water pipe connections
and fixtures directly
connected to a pota
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TABLE OF CONTENTS SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 RECOGNIZE SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 UNDERSTAND SIGNAL WORDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 FOLLOW SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 CO2 (CARBON DIOXIDE) WARNING . . . . . . . . .
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TABLE OF CONTENTS FIGURE 1. MOUNTING TEMPLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 FIGURE 2. FLOW DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 FIGURE 3. UF-1 DISPENSING VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 FIGURE 4. AUGER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 FIGURE 5. DRIP TRAY AND REAR COVER REMOVAL . . . .
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SAFETY INFORMATION Recognize Safety Information This is the safety-alert symbol. When you see this symbol on our machine or in this manual, be alert to the potentially of personal injury. Follow recommended precautions and safe operating practices. Understand Signal Words A signal word - DANGER, WARNING, OR CAUTION DANGER is used with the safety-alert symbol. DANGER identi- fies the most serious hazards. Safety signs with signal word DANGER or WARNING WARNING are typically near specific hazards.
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SAFETY PRECAUTIONS This dispenser has been specifically designed to provide protection against personal injury and eliminate contamination of the ice. To ensure continued protection and sanitation , observe the following. ALWAYS: Disconnect electrical power from the dispenser before servicing or cleaning. NEVER: Place hands inside the hopper or gate area without disconnecting electrical power from the dispenser. Agitator rotation occurs automatically when the dispenser is energ
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INSTALLATION INSTRUCTIONS COUNTER HEIGHT DISPENSER AVAILABLE SPACE USE KIT NO. (INCHES) DEPTH BELOW DISPENSER (INCHES (INCHES) 30 29 1 CONSULT FACTORY 31 29 2 CONSULT FACTORY 32 29 3 620517502 AND 629087406 33 29 4 629087406 34 29 5 629087406 34–1/2 29 5–1/2 629087412 AND 620517502 35 29 6 629087412 36 29 7 629087412 COUNTERTOP INSTALLATION IMPORTANT: It is the responsibility of the installer to ensure that the drains from the dispensing equipment is installed and maintained according to Federa
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FOOT PRINT OF UNIT ON COUNTERTOP 29 – 5/8 COUNTER CUTOUT FOR UNIT DROP IN 27–3/16 25–3/4 FRONT OF COUNTERTOP 31–7/8 THE ABOVE FIGURE SHOWS THE REQUIRED CUTOUT FOR PLACING THE ICE DISPENSER INTO A COUNTERTOP. THE DASHED LINE IS THE ACTUAL CUTOUT DIMENSIONS WHILE THE SOLID LINE SHOWS THE AMOUNT OF OVERHANG FOR THE DISPENSER. FIGURE 1. MOUNTING TEMPLATE 620918702 6
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620918702 7 FIGURE 2. FLOW DIAGRAM
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MAINTENANCE The following dispenser maintenance should be performed at the intervals indicated. DAILY (or as required) Remove foreign material from the vending area drip tray to prevent drain blockage. Clean vending area. Check for proper water drainage from the vending area drip tray. MONTHLY Clean and sanitize the hopper interior and the beverage system if applicable (see CLEANING INSTRUCTIONS) ADJUSTMENTS CO REGULATORS ADJUSTMENTS 2 WARNING: CO displaces oxygen. Strict attention must be obs
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1. Remove cover from the dispensing valve by lifting the front cover up 1/4 inch and pulling forward. 2. Install syrup diversion tube assembly on the dispensing valve by pushing rubber end of the syrup diversion tube onto the syrup outlet of the inner nozzle. 3. Measure the water flow rate by dispensing water into a graduated cup for a set period of time. NOTE: Adjusting screw stops are built into the valve to prevent leakage when the screws are adjusted too far clockwise. Stop adjusting clockw
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2. Install syrup diversion tube assembly on the dispensing valve by pushing the rubber end of the syrup diver- sion tube onto the syrup outlet of the inner nozzle. Notice: Refer to syrup manufacturer’s recommendations on syrup package for water-to-syrup ratio. 3. Dispense enough to fill syrup diversion tube with syrup. 4. Hold large chamber of the ratio cup under the dispensing valve nozzle. Place free end of the syrup diver- sion tube into the syrup chamber marked for the proper ratio. Dispense
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69 67 66 65 77 73 FIGURE 4. AUGER ASSEMBLY CLEANING AND SANITIZING INSTRUCTIONS WARNING: Disconnect electrical power to the dispenser before cleaning. Do not use metal scrapers, sharp objects, or abrasives on the ice storage hopper, top cover, and the agitator disk as damage may result. Do not use solvents or other cleaning agents as they may attack the plastic material. Soap Solution – Use a mixture of mild detergent and warm (100° F) potable water. Sanitizing Solution – Use 1/2–ounce of househ
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C. Wash cup rest with soap solution and rinse with potable water. Install cup rest in drip tray. D. Clean all exterior surfaces of the dispenser with soap solution and rinse with potable water. 2. CLEANING INTERIOR SURFACES CAUTION: When pouring liquid into the hopper, do not exceed the rate of 1/2–gallon per minute. IMPORTANT: Perform the following at least once a month. A. Lift drip tray to expose the hopper, then then remove all ice from the hopper. B. The drip tray can be removed from the
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J. Reassemble the agitator assembly and disc into the hopper. Make certain the retaining screw is tight. K. Using a mechanical spray bottle filled with sanitizing solution, spray the entire interior of the hopper and the agitator assembly. Go to the lower auger drive area and also spray with sanitizing solution. Allow to air dry. L. Using the spray bottle, spray the inside of the two halves of the auger tube, the auger, the two halves of the chute assembly, and the undersides of the right and le
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11. For post-mix valves, remove the nozzle and syrup diffuser and clean them in a mild soap solution. Rinse with clean water and reassemble the nozzle and syrup diffuser on the valve. 12. For pre-mix valves, disconnect all product tubes from the tank of sanitizing solution and then open the valves to allow the pressure to be relieved. Remove the valves from the dispenser, disassemble and wash thoroughly in a mild soap solution. 13. Rinse the parts in clean water, reassemble the valve and reconn
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620918702 16 FIGURE 7. WIRING DIAGRAM
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FIGURE 8. LADDER DIAGRAM 17 620918702
