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Model 5521
Telescopic crane
o wners ’ Manual
installation • assembly drawings • parts
Angle Indicator
®®
5521
0
®
TM
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
Subject to Change without Notification.
© 2012 Stellar Industries, Inc. www.stellarindustries.com Last Revision: 09/06/12
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5521 Manual Revisions Section Revised Date of Revision Description of Revision
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Table of Contents i Table of Contents Chapter 1 - Specifications 1 Model Stellar® 5521 Crane Specifications Sheet 1 Stellar® 5521 Geometric Measurements 2 Capacity Chart - Decal PN 57598 3 Chapter 2 - Installation 5 Installation Overview 6 Control Kit (Flip Sheave/CDT Boost) - PN 57913 7 Control Kit (Flip Sheave/CDT Non-Boost) - PN 59154 8 Control Kit (Flip Sheave/12V/CDT Boost) - PN 58276 9 Control Kit (Flip Sheave/12V/CDT Non-Boost) - PN 59522 10 Control Kit (Cradle A2B/CDT Boost) - PN 591
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ii 5521 Owner’s Manual
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Specifications 1 1 Chapter 1 - Specifications Model Stellar® 5521 Crane Specifications Sheet 4'7" Crane Rating: 29,500 ft-lb (4.1 ton-m)* (1.40m) Standard Boom Length: 11’ 0” (3.35 m) from CL of Crane Boom Extension: 1st stage: Hydraulic 60” (152.4 cm) 2nd stage: Manual 60” (152.4 cm) Optional: 2nd stage: Hydraulic 60” (152.4 cm) Maximum Horizontal Reach: 21’ 0” (6.39 m) from CL of Crane Maximum Vertical Lift: 22’ 10” (6.95 m) (from crane base) 3'9" (1.14m) Boom Elevation: -5 to +80 degrees
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2 5521 Owner’s Manual Stellar® 5521 Geometric Measurements 56.47 33.80 [1.43m] [0.86m] 12V HYD 25.70 22.11 [0.65m] [0.56m] 12V HYD 32.15 CG [0.82m] 15.75 12.61 [0.40m] [0.32m] 35.13 [0.89m] 11'0" 3.34m 12'3" 3.72m HYD 12'11" 3.95m 12V
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Specifications 3 Capacity Chart - Decal PN 57598 Reach in Feet/Meters 5000 lbs 9000# Capacity in Pounds/Kilograms 4080 kgs 2265 kg 23' 4755 lbs 7.01 m 2155 kg Boost (If Equipped) 4030 lbs 1825 kg 2665 lbs 21' Standard 1205 kg 6.40 m 2260 lbs 1025 kg 5000 lbs 9000# 2265 kg 4080 kgs 18' 1945 lbs 5.49 m 880 kg 5000 lbs 9000# 4080 kgs 2265 kg 3445 lbs 1650 lbs 1560 kg 745 kg 2920 lbs 1320 kg 15' 4.57 m 5000 lbs 9000# 2535 lbs 2265 kg 4080 kgs 1150 kg 1620 lbs 2150 lbs 5000 lbs 9000# º 730 kg 8
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4 5521 Owner’s Manual
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Installation 5 5 Chapter 2 - Installation Notice: Read this Page Before Installation of the Crane General Installation Installation Notice This chapter is designed to serve as a According to Federal Law (49 cfr part 571), general guide for the installation of a Stellar each final-stage manufacturer shall 5521 Telescopic Crane on a Stellar Service complete the vehicle in such a manner that Body. Each installation is considered unique it conforms to the standards in effect on the so certain p
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6 5521 Owner’s Manual Installation Overview 1. Determine that the mounting location for the 5521 crane is at least 18” x 20” (45.7 x 50.8 cm). 2. Use the detail below to drill 1.06” diameter holes into the mounting plate. Run tap on the threads of the base to be sure they are clean. 3. Use a crane or lifting device capable of lifting the weight of the Stellar crane. The Stellar 5521weighs approximately 1400 lbs (635 kg). Note: cranes are shipped with rotation positioned at 200 degrees of 400
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Installation 7 7 Control Kit (Flip Sheave/CDT Boost) - PN 57913 PN 57913
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8 5521 Owner’s Manual Control Kit (Flip Sheave/CDT Non-Boost) - PN 59154 PN 59154
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Installation 9 Control Kit (Flip Sheave/12V/CDT Boost) - PN 58276 PN 58276
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10 5521 Owner’s Manual Control Kit (Flip Sheave/12V/CDT Non-Boost) - PN 59522 PN 59522
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Control Kit (Cradle A2B/CDT Boost) - PN 59138 Installation 11 PN 59138
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Control Kit (Cradle A2B/CDT Non-Boost) - PN 59155 12 5521 Owner’s Manual PN 59155
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Control Kit (Cradle A2B/12V/CDT Boost) - PN 59523 Installation 13 PN 59523
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Control Kit (Cradle A2B/12V/CDT Non-Boost) - PN 59524 14 5521 Owner’s Manual PN 59524
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Installation 15 Wiring Diagram (Electrical Version) MASTER FUSE 200 AMP SWITCH 200 AMP (STELLAR SUPPLIED) - (NOT SUPPLIED) + TRUCK BATTERY UNDERHOOD CRANE CRANE HARNESS START MOTOR SOLENOID FUSE 200 AMP OPT1 (STELLAR SUPPLIED) Torque Spec OPT2 Large Nuts: 35 in-lbs Small Nuts: 15 in-lbs GROUND GROUND GROUND POST - + POWER AUX BATTERY GROUND LOCATE AUX BATTERY AS CLOSE TO CRANE AS POSSIBLE SWITCH POWER SOURCE FOR POWER RADIO REMOTE 10 AMP NOTE: CAB OR CRANE MINIMUM WIRE COMPARTMENT SIZ
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16 5521 Owner’s Manual Hydraulic Kit - PN 58277 NOTE: USE 32" OF HOSE PROTECTOR P/N 17288 OVER THE ROTATION HOSES NOTE: USE 12" OF HOSE PROTECTOR P/N 17288 OVER THE 3 WINCH HOSES PN 58277
