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MaxiMixer
MODEL 2050
OPERATION AND
MAINTENANCE MANUAL
877 1st. AVE. NW Sioux Center, IA. 51250 Iowa 1-712-722-1488
www.siouxautomation.com MON600127
12/7/04 $15
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TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND THE SAFETY OF OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH. THIS SYMBOL MEANS - ATTENTION! - BECOME ALERT! - YOUR SAFETY IS INVOLVED! SIGNAL WORDS: Note the use of the signal words DANGER, WARNING: Indicates a potentially WARNING and CAUTION with the safety hazardous situation that, if not
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SAFETY ALERT SYMBOL − THE SAFETY ALERT SYMBOL IS USED TO PINPOINT CHARACTERISTICS WHICH IF NOT PROPERLY FOLLOWED CAN CREATE A SAFETY HAZARD. − WHEN YOU SEE THIS SYMBOL IN THIS MANUAL OR ON THE UNIT ITSELF, YOU ARE REMINDED TO: BE ALERT! YOUR PERSONAL SAFETY IS INVOLVED!
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SAFETY FIRST FARM AND INDUSTRIAL EQUIPMENT INSTITUTE SAFETY ALERT SYMBOL. This symbol is used preceding all CAUTION (a general safety reminder), WARNING (denotes a potential hazard), and DANGER (denotes a potential injury) notices! Most farm accidents, like industrial, home, and highway accidents are caused by the failure of some individuals to observe simple and fundamental safety rules or precautions. For this reason, farm accidents, just as other types of accidents, can be
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TABLE OF CONTENTS PAGE INTRODUCTION 2 SET-UP 3 - 4 OPERATION 5 -7 MAINTENANCE 8 - 9 Chains Power Take Off Shafts Augers LUBRICATION SCHEDULE MON600122 DECAL LOCATIONS MON600123 ASSEMBLY PRINTS FINAL ASSEMBLY MON900386 BASE ASSEMBLY MON900382 TOP AUGER ASSEMBLY MON900394 BOTTOM AUGER ASSEMBLY MON900380 8” CHAIN TIGHTENER ASSEMBLY MON900383 17” CHAIN TIGHTENER ASSEMBLY MON900373 23” CHAIN TIGHTENER ASSEMBLY MON900374 SHEAR SPROCKET ASSEMBL
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INTRODUCTION Thank you for purchasing a . The purpose of the is to 2050MaxiMixer MaxiMixer give the agricultural industry the ability to incorporate long stem roughage into the total mixed ration without additional grinders or processors. We have built the MaxiMixer to very exacting standards and a high level of quality that will give you many years of dependable service if properly used, maintained and serviced. Along with the purchase of your new you have also become part of a fi
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USING YOUR MaxiMixer READ CAREFULLY SETUP 1. When you are delivered your new from the factory, it is not immediately necessary MaxiMixer to check the machine for bearing lubrication or chain tightness, as these items have been factory serviced. It is recommended to walk around the machine and familiarize yourself with the location of all moving parts, caution decals, the general operating dimensions, and the basic working features of the . MaxiMixer CAUTION! BEFORE OPERAT
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4. The MaxiMixer has also been supplied to you with a complete scale system. Read and understand the scale manual and familiarize yourself with its different functions. The scale indicator needs to be connected to a power source. Connect the scale indicators power cord directly to the solenoid operated hydraulic valve (if so equipped) or to the battery either on the mixer or the tractor. The leads are supplied with 1 white wire and 1 black wire. The white wire is to be connected to the po
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OPERATION 1. Before attempting to fill the mixer, make sure that the discharge door is completely closed, the chute is in the up position, and the mixing chamber is free of any foreign objects. IMPORTANT! IF THE DISCHARGE DOOR IS LEFT OPEN DURING MIXING, FEED MAY BECOME TIGHTLY PLUGGED AGAINST THE CONVEYOR AND DAMAGE IT. 2. Refer to the Owner's Manual of the truck before operating the mixer, to ensure proper PTO engagement. CAUTION:
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6. Proper loading procedure involves loading smaller quantity ingredients in the center of the mixer first, to cover up the mixing paddles. This will prevent the aggressive paddles from grabbing too much hay before it can be first adequately processed by the knives on the auger flighting. Loading long stem hay in the center of the mixer increases the chances of shearing pins. If not happy with the resulting ration, some sequencing changes may need to be made. If sequencing chang
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8. Normal mixing time is form 1 to 2 minutes after the last ingredient has been added. It is necessary to run the at 1600 ENGINE RPM during mixing of ingredients such as MaxiMixer long stem hay or ensilage. It is not necessary to run the machine while loading. Strive for the shortest mixing time possible, as over-mixing will decrease the value of the ration and will cause unnecessary wear on the machine. 9. Proper mixing patterns are achieved when two cavities are visible in
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MAINTENANCE Your MaxiMixer will be delivered, fully lubricated and set up to all drive component installation specifications. During the break in of your new MaxiMixer, it is recommended that a complete daily inspection of all drive components be carried out. Throughout the life of your Maximixer, a complete inspection of all drive components, fasteners, auger knives and shields should be carried out during scheduled lubrication times. Wore or damaged parts must be replaced, loose o
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F. The shear sprocket uses one 5/8 X 3-1/2” NF grade 8 bolt. Any change from this specification will void warranty. POWER TAKE OFF SHAFTS G. Keep PTO shaft covers in place at all times. Keep universal joints greased. The PTO shear uses a 5/16 x 2" NF grade 5 bolt. Any change from this specification will void warranty. AUGERS Knives H. Auger Knives should be checked regularly for lose or damaged knives and tightened or replaced as required. A minimum of grade 5 carriage bolts and loc
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8 7 5 4 32 6 1 DWG NO. REV MON600123 REVISIONS ECN REV. DESCRIPTION DATE BY CHK DO NOT SCALE DRAWING D D 9 C C 12 6 10 6 7 IIT TE EM M NO NO.. Q QT TY Y.. P PA AR RT T NO NO.. D DE ES SC CR RIIP PT TIIO ON N 1 1 1 6 6 D DE EC10 C102 2 DE DECA CAL, L,G GR RS S,,G GUN, UN,P PIICT CTU UR RE E 2 2 1 1 D DE EC10 C106 6 DE DEC CA AL, L,CA CAUT UTIIO ON, N,M MA AN N,,O OW WN NE ER, R,5, 5,6 6 3 3 1 1 D DE EC10 C107 7 DE DECA CAL L,,W WA AR RN NIIN NG G,,CHA CHAIIN N,,E EX XP PO OS SE ED D B B 4 4 1
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8 7 5 4 32 6 1 DWG NO. REV MON600122 REVISIONS - ECN REV. DESCRIPTION DATE BY CHK DO NOT SCALE DRAWING D D WARNING IF WORK MUST BE PREFORMED INSIDE MIXER A PROTECTIVE COVER MUST BE PLACED OVER KNIVES TO AVOID INJURY OR DEATH. ALWAYS STOP MIXER AND TURN OFF MOTOR BEFORE LUBRICATING, ADJUSTING OR SERVICING THIS MACHINE. SERVICE NOTES: C C ALL BEARINGS, SHAFTS, SPROCKETS, CHAINS, BELT AND FASTENERS 2 5 5 MUST BE VISUALY INSPECTED, WHEN LUBRICATING MIXER. 4 2 6 WORE OR DAMAGED PARTS MUST BE REPLA
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MaxiMixer Model 2050 Truck Mount Assembly Prints
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4 8 7 5 3 2 6 1 DWG NO. REV MON900386 REVISIONS A ECN REV. DESCRIPTION DATE BY CK DO NOT SCALE DRAWING DEL:MON100437 ADD:SPCABLETIEMED,SPCABLETIEHVY, ITEM # QTY PART # DESCRIPTION 2948 A 06-04 CM TWHL43A,TWKIT#3,SACFLAP24X24,SAC56009, BLT516X114NC,NUT516NC, & WSH516LOCK 1 1 (PTO SPEC PER TRUCK) PTO,HOT,SHIFT,111% 2 6 BLT12X112NC BLT,HEX,1/2,1-1/2,NC,G5 3 16 BLT12X134NC BLT,HEX,1/2,1-3/4,NC,G5 D D 4 8 BLT38X1NC BLT,HEX,3/8,1,NC,G5 2 BLT38X712NC BLT,HEX,3/8,7-1/2,NC,G5 5 6 8 BLT516X114NC BLT,HE
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4 8 7 6 5 3 2 1 DWG NO. REV MON900386 REVISIONS A DESCRIPTION BY CHK ECN REV. DATE DO NOT SCALE DRAWING D D 3 16 172.00 30 12 15 120.00 29 12 46 21 30 C C 6 48 24 31 35 45 44 B B TYP. ALL REAR BUMPER .25 COMPONENTS NOTE: 1.) DRILL HOLES IN TRUCK FRAME TO SUIT FOR 24.00 MOUNTING FENDERS AND MIXER MOUNTS. 13.44 149.00 106.56 C C MOUNT MOUNT DRAWN DATE L L PROPERTY OF JL 07-01 SSSSIIIIO O O OU U U UXXXX AAAAU U U UTTTTO O O OM M M MAAAATTTTIIIIO O O ON N N N CCCC
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4 8 7 6 5 3 2 1 DWG NO. REV MON900386 REVISIONS A DESCRIPTION BY CHK ECN REV. DATE DO NOT SCALE DRAWING D D 18 SEE NOTE #2 C 46 C 33 23 32 47 4 17 36 SEE NOTE #1 37 34 14 19 7 49 2 25 39 8 9 B B 13 NOTE: 1.) LOAD CELL MOUNTS MUST ALL MOUNT WITH STABILIZER BARS AT 90 TO EACH OTHER. REAR LEFT AND FRONT RIGHT TO RUN FROM FRONT TO BACK. REAR RIGHT AND FRONT LEFT TO RUN FROM SIDE TO SIDE. 2.) ADD 1.50 SPACER TO REAR OF GE
