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PRODUCT GUIDE
MODEL 463272509
IMPORTANT: Fill out the product record information below.
Serial Number
See rating label on grill for serial number.
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-888-430-7870.
Estimated assembly time: 15 - 20 minutes
The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Lege
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TABLE OF CONTENTS DANGER For Your Safety . ...................................2-3 If you smell gas: Use and Care . ....................................4-9 1. Shut off gas to the appliance. Limited Warranty....................................10 2. Extinguish any open flame. Parts List. . . .......................................11 3. Open lid. Parts Diagram......................................12 4. If odor continues, keep away from the appliance and immediately call your gas Assembly . . . . .
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WARNING CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm. Wash your hands after handling this product. Installation Safety Precautions • Use grill, as purchased, only with LP (propane
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LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: •Use LP cylinders only with these required measurements: 12" DANGER (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near the •LP cylinders must be constructed and marked in accordance appliance or in an enclosed area. with specifications for LP cylinders of the U.S. Department of Transportation (DOT) or for Cana
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e s i w k LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position. test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder
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Straight Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. 4.Brush soapy solution onto areas circled below. Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 6.Turn the coupling
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Safety Tips ▲ Before opening LP cylinder valve, check the coupling nut for WARNING tightness. ▲ When grill is not in use, turn off all control knobs and LP For Safe Use of Your Grill and to Avoid Serious cylinder valve. ▲ Never move grill while in operation or still hot. Injury: ▲ Use long-handled barbecue utensils and oven mitts to avoid • Do not let children operate or play near grill. burns and splatters. • Keep grill area clear and free from materials that burn. ▲ Maximum load for side
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Burner Flame Check •Remove cooking grates and troughs. Light burners, rotate WARNING knobs from to . You should see a smaller flame in position than seen on . Perform burner flame check Turn controls and gas source or tank OFF when not on sideburner, also. Always check flame prior to each use. If in use. only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section. CAUTION If ignition does NOT occur in 5 seconds, turn the burn
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Cleaning the Burner Assembly CAUTION Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP cylinder. 2. Remove cooking grates and flame tamers. SPIDER ALERT! 3. Remove screws and carryover tubes from rear of burners. 4. Remove screw and washers to disengage burner from bracket on firebox. SPIDER AND WEBS INSIDE BURNER TUBE 5. Remove screws to detach electrode from burner. Electrode should remai
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LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid by the consumer for re
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PARTS LIST Key Qty Description Key Qty Description A 1 TOP LID, CENTER QQ 1 UPPER DOOR BRACE B 1 TOP LID, LEFT RR 1 DOOR ASSY, LEFT, NO HANDLE C 1 TOP LID, RIGHT SS 2 HANDLE, F/ FRONT DOOR D 1 TOP LID, INNER TT 1 CONDIMENT TRAY, F/ DOOR E 1 LOGO PLATE ASSEMBLY UU 1 DOOR ASSY, RIGHT, NO HANDLE F 1 BEZEL, F/ TEMPERATURE GAUGE VV 1 TROUGH A ASSY G 2 HANDLE END, F/ TOP LID WW 1 TROUGH B ASSY H 1 HANDLE, F/ TOP LID XX 1 TROUGH MIDDLE I 2 RUBBER BUMPER A YY 1 WARMING RACK J 2 RUBBER BUMPER B ZZ 3 COO
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PARTS DIAGRAM K A D C MMM F B I E G Q G H J N Y P M L YY DDD O ZZ AA ZZ EEE ZZ HHH R R R CCC T T XX WW S GG AA JJ VV V AAA GGG U LLL III X FFF X X BBB Z Z Z HH W FF JJJ DD QQ TT NN EE KKK II CC BB SS SS MM RR LL KK PP UU OO 12
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Towel Bar And Holes over Bulges ASSEMBLY A Right and Left Shelf Assembly 1 1/4-20x3/4” Screw Attach two 1/4-20x3/4” screws, 7mm flat washers and 7mm lock washers through side shelf holes (right shelf ONLY) into 7mm Flat Washer towel bar shown A. 7mm Lock Washer Insert side shelf over screws and washers through bracket shown B. Attach one 1/4-20x1-1/2” screw, one 1/4-20x1/2” screw,two 7mm flat washers and two 7mm lock washers at the rear shelf flange shown C. Attach three 1/4-20x1/2” screws, 7m
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Sideburner Assembly 2 First, remove the two screws and lock washers factory attached to the sideburner valve bracket. Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia. Align the holes on valve bracket with left and right holes on fascia. Secure using screws and lock washers that were removed from bracket, shown A. Place sideburner bezel over valve stem on front side of fascia. Align small holes on bezel with upper a
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3 Insert sideburner into left shelf. The stud on bottom of burner fits into rear small hole in sideburner drip pan, shown A. Secure burner to sideburner drip pan with Wing nut, shown B. Under sideburner shelf, attach sideburner ignitor wire to electrode. Make sure burner tube engages sideburner valve, shown B. A Sideburner Sideburner drip pan Burner tube B Electrode Burner tube Sideburner drip pan Wing nut Sideburner ignitor wire 15 Vale
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Sideburner Grate 4 Place sideburner cooking grate onto sideburner shelf, aligning grate legs with holes in shelf. Sideburner Grate Electrode 16
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Trough Install 5 Place Trough Middle onto firebox, shown A. Place Trough A and Trough B onto firebox. Make sure Troughs are put in the right direction, shown B A Trough Middle B Trough B Rear Rear Front Front Trough A Trough Middle 17 Rear Front
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Cooking Grate and Warming Rack 6 Place cooking grates onto the firebox as shown. Place the Warming Rack onto the the firebox.Make sure insert the Warming Rack ends into the holes properly shown as below. Warming Rack Cooking Grate 18
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Condiment Basket Assembly 7 Open the door and place the Condiment Basket on the left door inside, make sure insert the legs of the Condiment Basket into the brackets which were attached on the door inside shown as below. bracket Condiment basket 19
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Electronic Ignition 8 Unscrew battery cap on left side panel of cart. Insert AA battery into ignitor, negative (—) end first . Replace battery cap. - + Battery Cap Battery Positive(+) side up towards Cap 20
