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Model 7628
Telescopic crane
o wners ’ Manual
installation • assembly drawings • parts
®
TM
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
Subject to Change without Notification.
© 2012 Stellar Industries, Inc. www.stellarindustries.com Last Revision: 09/17/12
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7628 Manual Revisions Section Revised Date of Revision Description of Revision Chapter 2: Installation New Flip Sheave Design Implemented. Updated Extention Chapter 3: Assembly September 15th, 2011 Boom Assembly Drawings. Drawings
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Table of Contents i Table of Contents Chapter 1 - Specifications......................................................................1 Capacity Chart - Decal PN 55114.....................................................2 Chapter 2 - Installation ...........................................................................3 Installation Overview ...........................................................................4 Control Kit - PN 54968 ..................................................
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ii 7628 Owner’s Manual
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Specifications 1 1 Chapter 1 - Specifications Model 7628 Crane SPECIFICATION SHEET Crane Rating: 38,000 ft-lb (5.25 TM) Standard Boom Length: 12’6” (3.81 m) from CL of Crane Boom Extension: 1st stage: Hydraulic 90"(228.6 cm) 2nd stage: Hydraulic 90"(228.6 cm) Maximum Horizontal Reach: 28’6” (8.69 m) from CL of Crane Maximum Vertical Lift: 30’4” (9.24 m) (from crane base) Boom Elevation: -5 to +80 degrees Stowed Height 35.50” (90.2 cm) (crane only) Mounting Space Required 20 x 21 inches (50.8
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2 7628 Owner’s Manual Capacity Chart - Decal PN 55114 7470 lbs Reach in Feet/Meters 3385 kg Capacity in Pounds/Kilograms 5330 lbs 6330 lbs 2415 kg 2870 kg 30' 4” 4685 lbs 9.25 m 2125 kg Boost (If Equipped) 3015 lbs 27' 1365 kg 8.23 m Standard 2555 lbs 1155 kg 24' 7.01 m 7430 lbs 7500 lbs 2220 lbs 3370 kg 3400 kg 995 kg 6300 lbs 1880 lbs 2855 kg 4130 lbs 21' 850 kg 1870 kg 6.40 m 3500 lbs 1585 kg 18' 3075 lbs 5.49 m 1800 lbs 1395 kg 815 kg 2605 lbs 1525lbs 7500 lbs 1180 kg 15' 690 kg 3400 kg 7500
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Installation 3 3 Chapter 2 - Installation Notice: Read this Page Before Installation of the Crane General Installation Installation Notice This chapter is designed to serve as a According to Federal Law (49 cfr part 571), general guide for the installation of a Stellar each final-stage manufacturer shall 7628 Telescopic Crane on a Stellar Service complete the vehicle in such a manner that Body. Each installation is considered unique it conforms to the standards in effect on the so certain p
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4 7628 Owner’s Manual Installation Overview 1. Determine that the mounting location for the 6628 crane is at least 18” x 20” (45.7 x 50.8 cm). 2. Use the detail below to drill 1.06” diameter holes into the mounting plate. Run tap on the threads of the base to be sure they are clean. 3. Use a crane or lifting device capable of lifting the weight of the Stellar crane. The Stellar 6628 weighs approximately 1900 lbs (885 kg). Note: cranes are shipped with rotation positioned at 200 degrees of 400
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Installation 5 5 Control Kit - PN 54968 PN 54968
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6 7628 Owner’s Manual Control Kit (Non-Boost) - PN 56490 PN 56490
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Installation 7 7 Hydraulic Kit - PN 52264 NOTE: USE 32" OF HOSE PROTECTOR P/N 17288 OVER THE ROTATION HOSES NOTE: USE 12" OF HOSE PROTECTOR P/N 17288 OVER THE 3 WINCH HOSES PN 52264
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8 8 7628 7628 Owner’s Owner’s Manual Manual Valve Bank - PN 52265 HYDRAULIC SCHEMATIC 4 2 1 3 4 3 4 3 PN 52265 ITEM PART DESCRIPTION QTY 1 25367 RELIEF VALVE 24685/24690 1 25368 SEAL KIT 25367 2 24960 VALVE FLW CTRL PRP/JP04C3150N 0-8 1 25369 SEAL KIT 24960/25381 3 25371 VALVE SOLND 3 POS 4 WAY TAND G04571 4 25373 SEAL KIT 25371/25372 4 44532 COIL 12VDC DUETSCH CAP012H 9
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Installation 9 9 Hydraulic Installation 1. After mounting, locate the pressure and return lines. Note: Pressure line is 3/8” hose; Winch Case Drain Line is 3/8” hose; Return line is 1/2” hose. Hoses are terminated using swivel fittings. 2. Install hydraulic lines per diagram below. See next page for Case Drain Installation. Note: Stabilizer valve supplies oil to crane using the Power Beyond feature. 3. Install hydraulic reservoir with return filter. Attac
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10 10 7628 7628 Owner’s Owner’s Manual Manual Winch Case Drain Installation Installing the winch case drain 1. The winch case drain must run directly to the reservoir to ensure no back pressure in the line. 2. Use 3/8” hydraulic hose and fittings rated for a minimum of 300 psi. 3. Locate the winch case drain line at the bottom of the crane base as shown in Fig. 1 (Blue Hose). Note: Both the main pressure and winch case drane line use a 3/8” swivel fitting. Verify the winch case drain is atta
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Installation 11 11 Hydraulic System
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12 12 7628 7628 Owner’s Owner’s Manual Manual Stability Procedure Definition of Stability for the Stellar Telescopic Crane 7628 Stability Data Products: Max Horizontal Reach: 342” (From the center of A truck is stable until the load cannot be lifted off rotation to boom tip) the ground with the winch, without tipping over the Boost Stability Test Weight: 1860 lbs. truck. Every Stellar crane installed must be tested for Non-Boost Stability Test Weight: 1575 lbs. stability to determine the actual
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80 70 60 50 40 30 20 10 Installation 13 13 Decal Placement - 54970 30 14,15 Angle Indicator ® ® 7628 0 22 3 2 27 33 1 28 25 26 9 29 **THESE DECALS NOT INCLUDED WITH THE DECAL KIT PN 54970 *USE THESE DECALS WITH BODY PACKAGE 33 54588 DECAL CDT 2.00X2.00 2 *16 12451 DECAL HOISTING PERSONNEL 1 32 25159 DECAL WARNING MANUAL OVERRIDES 1 15 D1197 DECAL-ANGLE INDICATOR SS 1 31 52270 DECAL VB CONTROL MECH CRANE 1 14 D1196 DECAL ANGLE INDICATOR CS 1 30** 35234 DECAL STELLAR MADE IN THE USA 1 *13 C117
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14 14 7628 7628 Owner’s Owner’s Manual Manual
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Assembly Drawings 15 15 Chapter 3 - Assembly Drawings Base Assembly - PN 50364 2 5 4 3 1 5 9 8 6 GASKET SHOWN AS REFERENCE 7 PN 50364 ITEM PART DESCRIPTION QTY. 1 47869 BEARING SWING DRIVE CAST 6620 GEARTEK 1 2 11542 STOP 3820 400 SLIDE 1 3C6069 MOTOR HYD ROSS MK080613AAAB1 4 21151 GASKET MOTOR 008-10056-1 1 5D1345 FTG CPRSN 0.12NPT/0.25 TUBE2 6D1810 TBE AIR SAEJ844 TYPE A .25 (RM)1 7 C2256 FTG COUPLER PIPE 0.13 1 8 56589 ZERK 1/8 NPT STRAIGHT LONG THREAD 1 9 53495 CAP SCR 0.50-13X2.00 SH 2
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16 16 7628 7628 Owner’s Owner’s Manual Manual Mast Assembly - PN 62795 5 6 3 13 10 8 7 8 1 9 2 4 DO NOT GREASE 11 THESE BUSHINGS 3 PN 62795 ITEM PART DESCRIPTION QTY. 1 43483 MAST 10621/12621 1 252265 VB 4 SECT W/PROP STER8GPM DEUTSCH1 3C5902 WASHER 0.63 SAE FLAT YELLOW GR818 4D1034 CAP SCR 0.63-11X3.00 HHGR8 RED PATCH14 5 63517 WINCH 3750 TH2CC230246 W/120 FT ROPE 1 6 11693 CAP SCR 0.63-11X1.75 HHGR8 4 7 27813 COLLAR 0.38X0.75X0.38 UHMW2 8 0343 WASHER 0.31 USS FLAT ZINC 4 9C0933 CAP SCR 0.31-18
