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41351
Rev 41351-20091106
10006 Santa Fe Springs Road
Santa Fe Springs, CA 90670 USA
Made in China
Owner’s Manual and Operating Instructions
7800 Starting Watts/6500 Maximum Watts
PORTABLE GENERATOR
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Table of Contents Introduction ..................................... 1 Storage ........................................... 16 Portable Power Generator ........................ 1 Engine Storage ........................................ 16 Accessories ................................................ 1 Generator Storage ................................... 16 This Booklet .............................................. 1 Specifications ................................. 17 Manual Conventions .
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Introduction Accessories Introduction Champion Power Equipment manufactures Congratulations on your purchase of a and sells accessories designed to help you Champion Power Equipment generator. CPE get the most from your purchase. To find out designs and builds generators to strict more about our covers, power cables and specifications. With proper use and storm kits, please visit our web site at maintenance, this generator will bring years of satisfying service. www.championpo
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Manual Conventions CAUTION Manual Conventions CAUTION indicates a potentially hazardous This manual uses the following symbols to situation which, if not avoided, may result in help differentiate between different kinds of minor or moderate injury. information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce CAUTION the risk of serious injury or death. CAUTION u
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Safety Rules Keep hands and feet away from rotating parts. Tie up long hair and remove jewelry. Safety Rules Operate equipment with guards in place. DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught. WARNING DANGER Read this manual thoroughly before operating your generator. Failure to follow instructions Generator produces powerful voltage. could result in serious injury or death. DO NOT touch bare wires or receptacles. DO NOT us
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Safety Rules DANGER WARNING Fuel and fuel vapors are highly flammable and Rapid retraction of the starter cord will pull hand extremely explosive. and arm towards the engine faster than you can let go. Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration. Unintentional startup can result in entanglement, traumatic amputation or laceration. Broken bones, fractures, bruises or sprains could result. W
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Controls and Features Controls and Features Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator (1) Fuel Tank – 6.5 gallon capacity fuel tank. (6) Low Oil Sensor – Senses the level of oil in the crankcase and shuts the engine (2) Fuel Valve – Turn this valve to the down if the level falls too low. “On” position to supply fuel to the engine.
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Controls and Features Power Panel (1) Intelligauge – Three mode digital (5) 120/240 V 30 A Twist-Lock –This meter for running hours, voltage and hertz. receptacle powers 240 Volt AC, 60 Hz, single phase loads requiring up 6500 watts (2) Circuit Breakers – Protects the maximum. If an L14-30P plug is wired for generator against electrical overload. only one 120 Volt leg (3-wire connection) then this receptacle powers 120 Volt AC, 60 (3) Engine Switch – Press the switch to Hz, sin
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Controls and Features Parts Included Your 41351 Gasoline Powered Generator ships with the following parts: Wheel Kit 10” Solid Wheel 2 piece Axle Assembly 2 sets Support Leg 1 piece Vibration Mounts 2 piece Support Leg Hardware 1 set Battery Hardware 1 set Oil Funnel 1 piece Spark Plug Socket 1 piece Spark Arrester Kit Spark Arrester 1 piece Cover Plate 1 piece Screws, Lock Washers 2 pieces Rev 41351-20091106 7
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Assembly Assembly Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your generator, call our help Install the Support Leg line at 1-877-338-0999. Please have your serial number and model number available. 1. Attach the rubber vibration mount to the support leg with a cap screw (M8x25) and lock nut (M8). 2. Attach the support le
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Assembly Add Engine Oil NOTE CAUTION The generator rotor has a sealed, pre-lubricated ball bearing that requires no additional lubrication for the life of the bearing. DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the generator as a result of failure to follow these instructions will void your warranty. Add Fuel 1. Use clean, fresh, regular unleaded fuel with a minimum octane rating
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Assembly Grounding Your generator must be properly connected to an appropriate ground to help prevent electric shock. WARNING Failure to properly ground the generator can result in electric shock. A ground terminal connected to the frame of the generator has been provided on the power panel. For remote grounding, connect of a length of heavy gauge (12 AWG minimum) copper wire between the generator ground terminal and a copper rod driven into the ground. We strongly recommend th
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Operation 2. Obtain an Uninterruptible Power Supply (UPS) device. Operation Most UPS devices come with a rechargeable battery between the electronic equipment and power supply Generator Location source. The device buffers the voltage Please consult your local authority. In some and protects against virtually all short- areas, generators must be registered with duration voltage fluctuations. the local utility. Generators used at construction sites may be Starting the Engine subje
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Operation Stopping the Engine Power Management 1. Turn off and unplug all electrical loads. Never start or stop the generator with Use the following formula to convert voltage electrical devices plugged in or turned and amperage to watts: on. Volts x Amps = Watts 2. Let the generator run at no-load for several minutes to stabilize internal To prolong the life of your generator and temperatures of the engine and attached devices, follow these steps to add generator. electrical l
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Operation Wattage Reference Chart Use the chart to determine approximate wattage requirements for your equipment. NOTE Starting watts can exceed three times the running watts. The values in the following table are approximate. Refer to your tool or appliance for actual wattage consumption. Running Starting Item Watts Watts Essentials Light Bulb 100W 100 Refrigerator/Freezer 1200 2400 Freezer 500 500 Sump Pump 600 1800 Well Pump 1 HP 2000 4000 Water Heater 4000 S
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Maintenance 6. Dispose of used oil at an approved waste management facility. Maintenance The owner/operator is responsible for all periodic maintenance. WARNING Never operate a damaged or defective generator. Spark Plugs 1. Remove the spark plug cable from the spark plug. WARNING 2. Use the spark plug tool that shipped with your generator to remove the plug. Tampering with the factory set governor will void 3. Inspect the electrode on the plug. It your warranty. must
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Maintenance Every 8 hours or daily Air Filter Check oil level 1. Remove the snap-on cover holding the Clean around air intake and muffler air filter to the assembly. First 5 Hours 2. Remove the foam element. Change oil 3. Wash in liquid detergent and water. Every 50 hours or every season Squeeze thoroughly dry in a clean cloth. Clean air filter 4. Saturate in clean engine oil. Change oil if operating under heavy load 5. Squeeze in a clean, absorbent cloth to or in
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Storage 5. Change the oil. 6. Remove the spark plug and pour about Storage ½ ounce of oil into the cylinder. Crank the engine slowly to distribute the oil The generator should be started at least once and lubricate the cylinder. every 14 days and allowed to run for at least 7. Reattach the spark plug. 20 minutes. For longer term storage, please follow these guidelines. Generator Storage 1. Allow the generator to cool completely Engine Storage before storage. 2. Turn off the fuel
