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G7 CABLE MOTION
™
GYM SYSTEM
ASSEMBLY INSTRUCTIONS
G7-002 / CLASS H / 10/14/08 / 8352100 REV. B
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TABLE OF CONTENTS Safety Statement . . . . . . . . . . . . . . . .2 Required Hardware . . . . . . . . . . . . . . . .8 G7 Warning Labels . . . . . . . . . . . . . . .4 Assembly Instructions . . . . . . . . . . . . . .10 Gym Dimensions. . . . . . . . . . . . . . . . .5 General Maintenance . . . . . . . . . . . . . .24 G7 Live Area . . . . . . . . . . . . . . . . . . .6 Warranty Statement . . . . . . . . . . . . . . .25 Components List . . . . . . . . . . . . . . . . .7 Contact Information . . . .
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INSPECTION 1. DO NOT use or permit use of any equipment that is damaged and or has worn or broken parts. For all LIFE FITNESS equipment use only replacement parts supplied by LIFE FITNESS. 2. Cables and Belts pose an extreme liability if used when frayed. Always replace any cable at first sign of wear (consult LIFE FITNESS if uncertain). 3. Routinely inspect all accessory clips that join attachments to the cables and replace at the first sign of wear. 4. MAINTAIN LABELS AND NAMEPLATES - Do
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G7 WARNING LABELS Schiller Park, IL www.lifefitness.com Model: FZCP- Serial Number: Class: S - Studio Maximum User Weight: 300 lbs (136kg) NOTE: Lock the weight stack when not using the gym. Make sure all the weight plates are resting on the plate below with no gap in between. Insert the weight selector pin in the tab underneath the weight stack. The weight selector pin should be inserted until the knob touches the metal tab. Once the pin goes through the weight stack system, the weight stack be
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GYM DIMENSIONS Weight: 720 lbs Resistance Ratio: 1:2 Weight Stack: 160 lbs 5
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G7 LIVE AREA 12” 12” 10’ 18’-8” NOTE: The live area shows the extent of the G7 gym. It does not include the user. 6
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COMPONENTS LIST ITEM NO. QTY. DESCRIPTION 1 1 LEFT TOWER 2 1 TOP BRACKET TUBE 3 1 MIDDLE BRACKET TUBE 4 1 BOTTOM BRACKET TUBE 5 1 LEFT SLIDE TUBE (WITH ROLLER CARRIAGE) ASSEMBLY 6 1 RIGHT U BRACKET 7 1 LEFT U BRACKET 8 1 RIGHTSWIVELPULLEY 9 1 LEFT SWIVEL PULLEY 10 1 RIGHT SLIDE TUBE (WITH ROLLER CARRIAGE) ASSEMBLY 11 1 RIGHT TOWER 12 1 CHIN UP BAR 13 16 PULLEY 14 4 PARTIAL PULLEY COVER 15 4 GUIDE ROD RETAINER 16 4 GUIDE ROD ASSEMBLY 17 30 10 LB WEIGHT PLATE 18 2 TOP PLATE 19 2 HEAD PLATE PULLEY
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COMPONENTS LIST HARDWARE ITEM NO. QTY. DESCRIPTION 43 32 M10 X 20MM SCREW 44 58 M10 WASHER 45 20 M5 HEX SCREW 46 20 M6 WASHER 47 4 M10 X 55MM SCREW 48 2 M10 X 45MM SCREW 49 13 M10 HEX NYLOCK NUT 50 7 M10 X 70MM SCREW 51 2 M10 SOCKET HEAD NUT 52 2 M10 X 50MM SCREW 53 2 PULLEY RETAINER 54 4 RETAINER RING 55 4 M10 X 50MM HEX TENSION SCREW 56 32 M5 SHOULDER SCREW 57 12 M10 X 16MM SCREW 58 12 M10.5 WASHER 59 2 .500-13 JAM NUT BLISTER PACKS Blister Pack 7-1 1 Blister Pack 7-2 1 Blister Pack 7-3 1 Bli
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HARDWARE: M5 HEX SCREW (#45) M10 X 20MM SCREW (#43) M10 WASHER (#44) M10 X 55MM SCREW (#47) M6 WASHER (#46) M10 X 45MM SCREW (#48) M10 HEX NYLOCK NUT (#49) M10 SOCKET NUT (#51) M10 X 50MM SCREW (#52) M10 X 70MM SCREW (#50) M10 X 50MM HEX TENSION SCREW (#55) PULLEY RETAINER (#53) RETAINER RING (#54) M5 SHOULDER SCREW (#56) M10 X 16MM SCREW (#57) M10.5 WASHER (#58) Centimeters M6 JAM NUT (#59) 9
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2 43 44 3 44 43 1 11 1 A B 4 11 43 44 44 43 NOTE: Two person assembly is recommended. STEP 1: Use the following hardware contained in Blister Pack (7-1): M10 x 20mm SCREW (Qty. 24) M10 WASHER (Qty. 24) Make sure the LEFT TOWER (1) and the RIGHT TOWER (11) are positioned correctly prior to assembly. The LEFT U BRACKET (A) and RIGHT U BRACKET (B) should point towards each other as shown in the above illustration. Use four M10 x 20mm SCREWS (43) and four M10 WASHERS (44) to connect the BOTTOM
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50 50 44 44 44 49 11 1 12 STEP 2: Use the following hardware contained in Blister Pack (7-1): M10 x 70mm SCREW (Qty. 4) M10 WASHER (Qty. 8) M10 HEX NYLOCK NUT (Qty. 4) Attach the CHIN UP BAR (12) between the LEFT TOWER (1) and RIGHT TOWER (11) using four M10 x 70mm SCREWS (50), eight M10 WASHERS (44), and four M10 HEX NYLOCK NUTS (49). Finger tighten only. NOTE: Make sure the CHIN UP BAR (12) is in the correct position as shown. Tighten all FRAME and CHIN UP BAR screws and nuts securely.
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49 44 C 44 48 28 11 10 5 1 29 49 44 D 44 47 STEP 3: Use the following hardware contained in Blister Pack (7-2): M10 x 45mm SCREW (Qty. 2) M10 WASHER (Qty. 8) M10 HEX NYLOCK NUT (Qty. 4) M10 x 55mm SCREW (Qty. 2) Slide the top of the LEFT SLIDE TUBE ASSEMBLY (5) over the UPPER BRACKET (C) on the LEFT TOWER (1). NOTE: MAKE SURE THE ENGRAVED NUMBERS ON THE LEFT SLIDE TUBE ASSEMBLY (5) FACE THE INSIDE OF THE GYM. NOTE THE ORIENTATION OF THE CARRIAGE. Secure the LEFT SLIDE TUBE ASSEMBLY (5) to
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11 56 1 23 F E 45 46 6 7 STEP 4: Use the following hardware contained in Blister Pack (7-2): M5 SHOULDER SCREW (Qty. 32) M5 HEX SCREW (Qty. 8) M6 WASHER (Qty. 8) Remove the protective paper from the SIDE SHROUD (23) before installation. Install one SIDE SHROUD (23) to the RIGHT TOWER (11) using sixteen M5 SHOULDER SCREWS (56) on the inside of the SIDE SHROUD (23) into the UPRIGHT TUBES (E) of the RIGHT TOWER (11). Tighten the screws securely. NOTE: YOU MUST BE STANDING INSIDE THE GYM TO IN
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55 15 54 19 59 16 26 18 17 NOTE: The Side Shroud is not shown in this illustration for clarity. G 11 20 STEP 5: Use the following hardware contained in Blister Pack (7-3): M10 x 50mm HEX TENSION SCREW (Qty. 4) GUIDE ROD RETAINER (Qty. 4) RETAINER RING (Qty. 4) NOTE: INSTALL FROM THE INSIDE OF THE UNIT. Position two WEIGHT STACK CUSHIONS (20) and GUIDE RODS (16) at the GUIDE ROD BRACKET (G) on the RIGHT TOWER (11) as shown. NOTE: MAKE SURE THAT THE PLUGGED END OF THE GUIDE RODS (16) ARE FACI
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52 53 14 13 14 51 Upper Pulley 13 Lower Pulley 49 44 44 48 STEP 6: Uncoil the cables to remove all twists. Remove the (UPPER) PULLEYS (13) on the RIGHT TOWER (11) and LEFT TOWER (1) by removing the M10 x 50mm SCREW (52), PULLEY RETAINER (53), M10 SOCKET HEAD NUT (51), and PARTIAL PULLEY COVERS (14). Set the (UPPER) PULLEYS (13) and hardware aside. Remove the (LOWER) PULLEYS (13) on the RIGHT TOWER (11) and LEFT TOWER (1) by removing the M10 x 45mm SCREW (48), two M10 WASHERS (44), and M10 H
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13 Middle Upper Pulley 2 13 3 Upper Pulley 21 52 53 14 H 29 13 14 51 Upper Pulley 59 38 53 27 Middle Upper Pulley 13 27 19 51 13 Lower Pulley STEP 7: Use the following hardware contained in Blister Packs (7-3), (7-4) and (7-5): M10 WASHER (Qty. 4) M10 HEX NYLOCK NUT (Qty. 2) M10 x 45mm SCREW (Qty. 2) M10 SOCKET HEAD NUT (Qty. 2) M10 x 50mm SCREW (Qty. 2) PULLEY RETAINER (Qty. 2) Remove the JAM NUT (59) from the threaded end of the CABLE (21). Lower the threaded end of the CABLE (21) down
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ITEM QTY DESCRIPTION I 1 QUICK CONNECT COUPLER J 1 QUICK CONNECT HOUSING K 1 QUICK CONNECT SLEEVE L 1 QUICK CONNECT SPRING I M 2 M5 HEX SCREW K L J M Cable Slide Mechanism to insert or Exchange Handles K STEP 8: Dissemble one QUICK CONNECT by removing the two M5 HEX SCREWS (M) from the QUICK CONNECT COU- PLER (I). Carefully remove the QUICK CONNECT SPRING (L), the QUICK CONNECT SLEEVE (K) and the QUICK CONNECT HOUSING (J). Slide the QUICK CONNECT HOUSING (J), QUICK CONNECT SPRING (L), and QUI
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28 19 18 21 STEP 9: Make adjustments to the HEAD PLATE PULLEY (19) and the threaded cable end to adjust cable length and to ensure the cable is taut. If the threaded cable end is completely threaded into the LEFT ROLLER CARRIAGE (28) and there is still some slack in the CABLE (21), remove the pulley from the HEAD PLATE PULLEY (19). Thread the HEAD PLATE PULLEY (19) further into the TOP PLATE ASSEMBLY (18) and reinstall the pulley. Once the CABLE (21) is taut, engage the jam nut at the threa
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43 44 22 1 44 43 STEP 10: Use the following hardware contained in Blister Pack (7-4): M10 x 20mm SCREW (Qty. 8) M10 WASHER (Qty. 8) Install one FOOT EXTENSION (22) to the bottom of the LEFT TOWER (1) using four M10 x 20mm SCREWS (43) and four M10 WASHERS (44). Repeat the above step to attach the other FOOT EXTENSION (22) to the bottom of the RIGHT TOWER (11). 19
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25 3 3 50 44 44 49 25 46 45 58 57 24 11 STEP 11: Use the following hardware contained in Blister Pack (7-6): M5 HEX SCREW (Qty. 12) M6 WASHER (Qty. 12) M10 x 16mm SCREW (Qty. 12) M10.5 WASHER (Qty. 12) M10 x 70mm SCREW (Qty. 3) M10 WASHER (Qty. 6) M10 HEX NYLOCK NUT (Qty. 3) Attach the six KIOSK BRACKETS (24) to the RIGHT TOWER (11) and LEFT TOWER (1) using two M5 HEX SCREWS (45) and two M6 WASHERS (46) each. Tighten the screws securely. Fasten the KIOSK (25) to the KIOSK BRACKETS (24)
