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Owner’s Installation Guide for the
Paxton Automotive
Novi 1200 Supercharger
for the
2005 Mustang GT
Paxton Automotive . 1300 Beacon Place . Oxnard CA 93033
805 604-1336 . FAX • 805 604-1337
DP/N: 4809654 v2.0 07/29/05
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FOREWORD roper installation of this supercharger kit requires general auto- motive mechanic knowledge and experience. Please browse Pthrough each step of this instruction manual prior to beginning the installation to determine if you should refer the job to a profes- sional installer/technician. Please call Paxton Automotive for installers in your area. © 2005 PAXTON AUTOMOTIVE All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, or translated into anothe
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TABLE OF CONTENTS FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iii IMPORTANT NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iv RECOMMENDED TOOLS FOR INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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2005 Mustang GT IMPORTANT NOTES his product is protected by state common law, copyright and/or patent. All legal rights therein are reserved. The design, layout, dimensions, geome- Ttry and engineering features shown in this product are the exclusive prop- erty of Paxton Automotive. This product may not be copied or duplicated in whole or part, abstractly or fundamentally, intentionally or fortuitously, nor shall any design, dimension, or other information be incorporated into any product or app
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2005 Ford Mustang GT efore beginning this installation, please inum spark plugs unless they are original equipment. Change spark plugs at least read through this entire instruction book- Blet and the Street Supercharger System every 25,000 miles. Owner's Manual which includes the Automotive Limited Warranties Program and the Warranty RECOMMENDED TOOLS Registration form. Paxton supercharger systems are performance FOR INSTALLATION: improving devices. In most cases, increases in torque of 30-35% a
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2005 Mustang GT, Standard Part No. 1001851 S U P E R C H A R G E R S PARTS LIST IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any shortages or damaged parts immediately. PART NO. DESCRIPTION QTY. PART NUMBER DESCRIPTION QTY. 1016130 SUPERCHARGER ASSY, 3.8 PLY 1 4FU110-010 P/S RESERVOIR RELOCATION 7P
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2005 Mustang GT, H.O. Part No. 1001850 S U P E R C H A R G E R S PARTS LIST IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any shortages or damaged p arts immediately. PART NO. DESCRIPTION QTY. PART NUMBER DESCRIPTION QTY. 1016135 S/C ASY, NOVI 2200 05 MUST SAT, 3.33 PLY 1 8PN201-050 CAC ASSY, '05 GT
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2005 Mustang GT, H.O. Part No. 1001850 S U P E R C H A R G E R S PARTS LIST IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any shortages or damaged parts immediately. PART NO. DESCRIPTION QTY. PART NUMBER DESCRIPTION QTY. 8F060-048 FUEL INJ, 39LB EV6, OEM '03 COB 8 008575 S/C STRT INFO PKG ASSY PAXT
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Section 1 PREPARATION/REMOVAL 1. PREPARATION/REMOVAL MAF CONNECTOR A. Loosen the hose clamp at the throttle body. Disconnect the plastic 3/8" tube assembly attached to the passenger’s side valve cover. Remove the plastic 3/8" x 90° connector from the plastic tube that was connected at the pas- senger’s side valve cover. Set this connector aside to be re-used in a later step. Discard the remainder of the hose assembly, as it will not be re-used. (See Fig. 1-a.) RETAIN THIS END RETAIN THIS END Fi
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J. Remove the thermostat housing from the large 1. PREPARATION/REMOVAL, cont’d formed hose leading to the engine block and the E. Locate the coolant drain plug on the passenger lower outlet of the radiator. (See Fig. 1-h.) Set side of the radiator. Next drain the coolant into the thermostat housing aside to be reinstalled in a clean container. This coolant will be reused in a later step. a later step. F. Remove the two 8mm headed bolts securing the REMOVED IN STEP “I” coolant overflow reservoir
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1. PREPARATION/REMOVAL, cont’d MODIFY STUD STUD BOLT 8mm HEADED SCREWS REMOVE 13mm HEADED BOLT REMOVE STUD BOLT Fig. 1-i Fig. 1-j Q. There is a small tab that secures the wiring har- ness in place on the valve cover that will need to be removed to gain clearance for the super- charger belt. This tab is best removed with a small air saw but a grinder will work. After removal, smooth the area to prevent damage to the belt. (See Figs. 1-k, 1-l.) *** NOTE *** Do not allow material to enter the open
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1. PREPARATION/REMOVAL, cont’d TAB REMOVED Fig. 1-l MODIFIED STUD BOLT Fig. 1-m R. Using a 15mm socket or wrench, remove the nut that secures the capacitor resistor and coolant hose support bracket to the stud bolt. Using an 18mm socket or wrench, remove the stud bolt. As seen in Fig. 1-j, the upper bolt is removed from the timing chain cover. This bolt will have to be modified by cutting off the threaded end where the resistor attaches. Modify and reinstall the bolt. (See Fig. 1-m.) S. Disconn
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Section 2 OIL FEED INSTALLATION 2. OIL FEED INSTALLATION A. Locate the factory oil sensor on the driver’s side of the vehicle near the oil filter. B. Remove the sending unit and set aside. C. Locate the supplied 1/4"NPT street TEE fitting. Install the TEE in the same location as the fac- tory sending unit with the 1/4" x –4 x 90° installed in the TEE at the location noted. (See Fig. 2-a.) D. Attach the stainless steel –4 hose to the –4 fit- ting installed in the street TEE. (See Fig. 2-a.) E. R
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Section 3 OIL DRAIN ASSEMBLY INSTALLATION 3. OIL DRAIN ASSEMBLY INSTALLA- F. Thoroughly clean the threaded area. Apply a small amount of silicone sealer or teflon paste TION to the new threads. Apply more sealer to the A. To provide an oil drain for the supercharger, it 3/8"NPT hose fitting and secure in the hole. is necessary to make a hole in the oil pan It is Make sure a seal is formed all around the fit- best to punch the hole rather than to drill it. ting. (See Fig. 3-b.) B. Remove paint fr
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Section 4 POWER STEERING RELOCATION D. Attach the 3/4" and the 3/8" hose barb unions to 4. POWER STEERING RELOCATION the factory hoses using the factory clamps. A. Locate the power steering assembly 4FU110- E. Attach the reservoir to the passenger’s side 010. radiator core support using one of the factory B. Attach the P/S relocation bracket 4FU010-010 ground strap retaining bolts. (See Fig. 4-c.) using the hardware provided to the P/S reser- voir removed in an earlier section. (See Fig. 4-a.) F
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Section 5 COOLANT TUBE RELOCATION 5. COOLANT TUBE RELOCATION A. Locate assembly 4FU214-021. B. Remove the hose connected to the back lower portion of the engine coolant cross-over tube. (See Fig. 5-a.) HOSE CONNECTION BLEED PLUG Fig. 5-c E. Remove the two remaining 10mm head bolts securing the cross-over tube to the cylinder heads. Fig. 5-a F. Remove the factory O-ring type gaskets to pre- vent damage. Clamp the driver’s side steel hose C. Remove the nylon clip retaining the wire har- barb end o
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5. COOLANT TUBE RELOCATION G. Locate the supplied 1-1/4" expansion plug (7P125-002.) H. Coat the expansion plug with sealant. Using a tube or socket that matches the recessed diame- ter of the plug, install the plug flush with the machined surface sealing the outlet of the cross-over tube. (See Figs. 5-e, 5-f.) Fig. 5-g J. Install the fitting in the location of the factory coolant bleed plug. (See Fig. 5-h.) Screw the jam nut all the way onto the fitting. Tighten the fitting in the position show
