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RCA L Owner’s Manual
RCA L Version 1.0
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Components 7 1 2 8 3 5 4 6 (7) Safety 3 RCA L 2 Version 2.0
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Components The M&I Re-Coil-Away door contains the following parts: (1) Header Assembly Contains the curtain, operator (2) Door Curtain SBR, EPDM (3) Side Frames Painted steel (4) Pneumatic Safety Edge Self monitoring (5) Drive System Jack Shaft operator (6) Safety Photocell ADS Photocells – either reflective
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Table of Contents 1 Manufacturer and general information .........................................................................6 1.1 Manufacturer..............................................................................................................6 1.2 Copyright ...................................................................................................................6 2 Product description .............................................................................
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6.0 Service & Repair.............................................................................................................25 6.1 Customer Service.........................................................................................................25 6.2 Inspection and maintenance ......................................................................................25 6.3 Cleaning ......................................................................................................
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1 Manufacturer and general information 2003 ALBANY DOOR SYSTEMS This operational manual is part of the Re-Coil-Away door. 1.1 Manufacturer Manufacturer of this rapid roll door is: ALBANY DOOR SYSTEMS 975-A OLD NORCROSS ROAD LAWRENCEVILLE, GA 30045 PH: 1-877-925-2468 FAX: 770-338-5034 Internet: www.albanydoorsystems.com Email: doorservice@albint.com 1.2 Copyright All rights for this roll door type M&I Re-Coil-Away and the respective operation ma
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2 Product description 2.1 Function and design of this door The model Re-Coil-Away is a vertically opening door. 2.1.1 Principle The door assembly consists of left and right side frames and a header assembly. The header assembly contains the curtain and the drive system already attached. The bottom beam is already attached to the curtain. Door comes standard with a balance system. The Re-Coil-Away door rolls the curtain material directly on and off a barrel assembly. T
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Product Description 2.2.1 Additional Safety systems Depending on the kind of application it may be useful to have additional sensors as safety features. This is especially true for a door with a high volume of human traffic or with low sized doors with a height under 10 feet (3m). Albany Door Systems offers a variety of safety systems for high-speed doors. Some examples could be any of the following: Light beam barriers, motion detectors, induction loops. For any other electric
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Product Description 2.5 Warranty Information 2.5.1 Limited Warranty All door systems manufactured by Albany Door Systems are warranted from the date of purchase against defects in materials and workmanship as follows: (i) door systems in general...two (2) year; (Section 2.5.2) rubber curtains (DO NOT EVER USE PETROLEUM BASED PRODUCTS ON THE CURTAIN, IF DONE THIS VOIDS ALL WARRANTY ON THE CURTAIN MATERIAL). If within this period of time any part is found to be defective, new o
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Product Description 2.5.2 RE-COIL-AWAY SBR Curtain Limited Warranty LIFETIME WARRANTY ON SBR Curtain material. Albany Door Systems warrants to the original owner of the door that the door panel fabric and components (windlok) will be free of defects in material and workmanship for as long as the door is installed in it’s original opening or building. Only defects brought to the attention of Albany Door Systems during the warranty period will be covered by this warranty.
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Product Description 3 Safety advice 3.1 Area of application. The M&I Re-Coil-Away is used for the closing of door openings preferably in industrial buildings that are highly used area of automobiles or heavy equipment. As a flexible exterior door with resistance against wind and weather conditions, the door opens with a speed that is especially suitable for heavy traffic throughways. It ensures a smooth transport flow and reduces collisions. The M&I Re-Coil-Away door may
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Safety advice 3.3 Safety symbols explanation The following safety symbols are used in the enclosed operation manual. These symbols should advise the reader of the important text they should read closely. These symbols point to existing danger for life and health of persons or the machine, material or the environment. Attention! Danger for persons or the door system Attention! Danger through electric power Important Information ? Advice labels situated
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Safety Advice • In power loss condition the electrical drive for the door curtain can be unlocked using the disengagement chains and then the curtain hand chained upwards. When the disengage lever has been engaged the control system has been disable. • During operation of the door do not stick your hands in the side frames. Keep hands and feet clear of the door at all times. Stay clear of the door while it is operating. • Human traffic should be avoided within the working are
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4 Storage and transport 4.1 Storage The partly pre-assembled door is delivered in a crate. An undamaged crate makes it possible to store the door externally for some days. The crate must be stored on even ground. The crate must not be removed before the start of installation. 4.2 Dimensions of the fitted door See technical drawings in the section 11 4.3 Devices and aids allowed for the transport The door should be lifted in such a way that tilting the crate
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5 Installation 5.1 Inspection of the shipment The M&I Re-Coil-Away door is mostly pre-assembled before leaving the factory. The side frames together with the top roll are attached to a pallet at the time of leaving the factory. The door must be checked for possible transport damage and that all the components ordered with the door are with it. Check against the order statements. 5.2 Installation preparations Check the installation place with regard to the necessary fixin
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Installation 5.3 Starting the install 5.3.1 Setting up the side fames NOTE: Some wall surfaces are not ideal and may require shimming to keep the side frames square to each other. This will help eliminate photocell misalignment problems and curtain binding issues. The door is usually centered over the door opening. Also at this time establish a level line or mark on each side of the door opening (must be marked in order to Door Height Opening establish a reference heigh
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Installation 5.4 Preparing the header assembly for lifting Loosen and remove the lower idler barrel bolt (figure 5) and move the idler barrel out of the way (figure 6) before lifting the header assembly. Figure 6 Figure 5 5.4.1 Lifting locations There are eyebolts for lifting the header assembly into place, located on the header plates. Attach cable or chain that is rated for the weight of the header assembly. Be sure to Figure 7 balance the header
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Installation 5.4.2 Lifting with a fork lift WARNING: You must not ever lift using the bottom beam or the idler barrel between the forks and the header assembly, damage can occur. You can place the forks of the forklift up under the top roll (figure 9). Not the header framework or the Idler Barrel, if done DAMAGE WILL OCCUR. Be careful to have the header assembly properly balance on the forks. Secure the header assembly to the forks to help prevent from falling.
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Installation 5.5 Installing the Header While lifting the Header, align the holes on the installed side frames with the holes in the header assembly. Note that the idler barrel-bearing has been moved out of the way Never leave the header assembly unattended without fully bolting the header assembly to the side frames, or Figure 10 before removing lifting device and or leaving general area of the door installation. Once you have aligned the header, bol
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Installation 5.6 Drive Chain Tension Figure 11 is a finished header assembly that has been installed. Also note the idler barrel has been bolted back into place back. Chain tension should be checked after the door is cycled a few times. Slack side The M&I drive chain is to be tensioned so the deflection of the slack side (bottom side) of the chain is equal to 2% of the distance between the shafts. For door over 12’ x 12’ this value is 3/8” (9.5 mm). For doors under 12’ x 12’
