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For Serial Nos. 
540,000 & Higher 
Part No. 103-9172
                                                                                                                                                                                                                                                                                                                                                                                                                                                             
                    
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                                        WARNING  POTENTIAL HAZARD  ♦ This product is a piece of power equipment.  WHAT CAN HAPPEN  ♦ Failure to follow safe operating practices can result in serious  operator injury or even death.  HOW TO AVOID THE HAZARD  ♦ Keep all shields, guards, and safety devices (especially the grass  discharge system) in place and in proper working condition.  ♦ Stop engine and wait for all moving parts to stop.  Remove spark  plug wire(s) or remove key before adjusting, servicing, or  performin
                    
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                        ® EXMARK PARTS PLUS PROGRAM    EFFECTIVE DATE:  September 1, 1995    Program    If your Exmark dealer does not have the Exmark part in stock,  Exmark will get the parts to the dealer the next business day or  the part will be FREE* Guaranteed!!    How the Program Works    1. If dealer does not have part in stock for a "down" unit at  the time of request by customer, the dealer contacts his  distributor by 1:00 p.m., local time, and requests Exmark  ® Parts Plus shipment of six (6) line items or 
                    
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                                  CONGRATULATIONS on the purchase of your Exmark Mower.  This product has  been carefully designed and manufactured to give you a maximum amount of  dependability and years of trouble-free operation.    OPERATOR'S MANUAL   This manual contains assembly, operating, maintenance, adjustment, and safety  instructions for your Exmark mower.    BEFORE OPERATING YOUR MOWER,  CAREFULLY READ THIS MANUAL IN ITS ENTIRETY.   By following the operating, maintenance, and safety instructions, you will 
                    
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                        TABLE OF CONTENTS  1.  SAFETY          PAGE   1.1   Safety Alert Symbol....................................................................................... 1   1.2   Training ......................................................................................................... 1   1.3   Preparation................................................................................................. 1-3   1.4   Operation ...........................................................................
                    
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                        1.  SAFETY   1.1 SAFETY ALERT SYMBOL   This SAFETY ALERT SYMBOL  is used both in this manual and on the machine to  identify important safety messages which must be followed to avoid accidents.  This  symbol means:  ATTENTION!  BECOME ALERT!  YOUR SAFETY IS INVOLVED!   The safety alert symbol appears above information which alerts you to unsafe actions or  situations and will be followed by the word DANGER, WARNING, or CAUTION.   DANGER: White lettering / Red background.  Indicates an imminently
                    
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                         1.3.4 Thoroughly inspect the area where the equipment is to be used and remove all  stones, sticks, wires, bones, and other foreign objects which may damage the  equipment or cause personal injury to the operator or bystanders.              WARNING  POTENTIAL HAZARD  ♦ Engine exhaust contains carbon monoxide, which is  an odorless deadly poison.  WHAT CAN HAPPEN  ♦ Carbon monoxide can kill you.  HOW TO AVOID THE HAZARD  ♦ Do not run engine indoors or in a small confined area  where dangerous ca
                    
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                                 DANGER  POTENTIAL HAZARD  ♦ In certain conditions gasoline is extremely flammable  and highly explosive.  WHAT CAN HAPPEN  ♦ A static charge can ignite gasoline vapors.  A fire or  explosion from gasoline can burn you, others, and  cause property damage.  HOW TO AVOID THE HAZARD  ♦ Purchase and store gasoline only in an approved  container.   ♦ Always place gasoline containers on the ground away  from your vehicle before filling.  ♦ Do not fill gasoline containers inside a vehicle or on
                    
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                        1.4 OPERATION   Although hazard control and accident prevention are partially dependent upon the  design and configuration of the equipment, these factors are also dependent upon  the awareness, concern, prudence, and proper training of the personnel involved in  the operation, transport, maintenance, and storage of the equipment. It is essential  that all Operator Safety Mechanisms be connected and in operating condition prior  to use for mowing.       WARNING  POTENTIAL HAZARD  ♦ Operating eng
                    
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                          DANGER  POTENTIAL HAZARD  ♦ Mowing on wet grass or steep slopes can cause sliding and  loss of control.  WHAT CAN HAPPEN  ♦ Wheels dropping over edges, ditches, steep banks, or  water can cause rollovers, which may result in serious  injury, death or drowning.  HOW TO AVOID THE HAZARD  ♦ Do not mow slopes when grass is wet.  ♦ Do not mow near drop-offs or near water.  ♦ Do not mow slopes greater than 15 degrees.  ♦ Reduce speed and use extreme caution on slopes.  ♦ Avoid sudden turns or rapid 
                    
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                           WARNING  POTENTIAL HAZARD  ♦ There is no rollover protection when the roll bar is down.  WHAT CAN HAPPEN  ♦ Wheels dropping over edges, ditches, steep banks, or  water can cause rollovers, which may result in serious  injury, death or drowning.  HOW TO AVOID THE HAZARD  ♦ Keep the roll bar in the raised and locked position and use  seat belt.  ♦ Lower the roll bar only when absolutely necessary.  ♦ Do not wear seat belt when the roll bar is down.  ♦ Drive slowly and carefully.  ♦ Raise the ro
                    
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                         1.4.17 Do Not mow with the discharge deflector raised, removed or altered unless there  is a grass collection system or mulch kit in place and working properly.   1.4.18 Be aware of the mower discharge and direct discharge away from others.   1.4.19 Do Not operate mower under the influence of alcohol or drugs.   1.4.20 Use extra care when approaching blind corners, shrubs, trees, or other objects  that may obscure vision.   1.4.21 If jump starting is required:    a) connect the positive (+) pow
                    
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                                  WARNING  POTENTIAL HAZARD  ♦ Hydraulic fluid escaping under pressure can penetrate  skin and cause injury.  WHAT CAN HAPPEN  ♦ Fluid accidentally injected into the skin must be  surgically removed within a few hours by a doctor  familiar with this form of injury or gangrene may result.  HOW TO AVOID THE HAZARD  ♦ Make sure all hydraulic fluid hoses and lines are in  good condition an all hydraulic connections and fittings  are tight before applying pressure to hydraulic system.  ♦ Keep
                    
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                                           PART NO. 103-3979  PART NO. 103-3794  LOCATION: RH Side of Console  LOCATION: LH Side of Console          PART NO. 1-513742    LOCATION: Top of Mower Deck  Belt Shields, Left    and Right Sides          Kohler EFI units  All units except Kohler EFI     PART NO. 103-5456  PART NO. 103-4474  LOCATION: Top Front of RH Fuel Tank    LOCATION: Top Front of RH Fuel Tank        PART NO. 98-5954    LOCATION:  Under Mower Deck   Belt Shield(s)          PART NO. 1-403005    LOCATION: Lef
                    
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                          PART NO. 1-643339  LOCATION: Top of Right Engine Baffle  PART NO. 1-303508  LOCATION:  RH Side on Top Rear  of Mower Deck  PART NO. 1-633702  LOCATION: Bottom Side of Floor Pan  PART NO. 103-9255  LOCATION: Top of console  DO NOT OPERATE WITHOUT GUARD IN PLACE. 1-513748 PART NO. 1-513748  LOCATIONS: Bottom Side  PART NO. 1-643222  of Floorpan   LOCATION: Left of Center on Mower  Deck, Under Floor Pan  Kohler EFI Units Only  PART NO. 103-2750  LOCATION: Panel behind LH Fuel Tank  PART NO. 103-0
                    
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                                        Type A Anti-scalp Rollers Only –     See Figure 11  PART NO. 1-523552    PART NO. 1-323540  PART NO. 1-633922  LOCATION:  Top of Hydraulic               LOCATION:  Left Rear Corner Top of    LOCATION: Front Center on Top  Reservoir, Under  Mower Deck                      of Mower Deck    the Seat                  All Units except Kohler EFI     Kohler EFI Units Only  PART NO. 103-0262    PART NO. 103-0261  LOCATION: RH Front of Console    LOCATION:  RH Front of  Console       PAR
                    
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                        2. SPECIFICATIONS   2.1 MODEL NUMBER:    Serial Nos. 510,000 and Higher  LZ25KC524; LZ27KC524; LZ23KC604; LZ25KC604; LZ27KC604; LZ28KC604;    LZ27KC724; LZ28KC724       2.2 ENGINE:   2.2.1  Engine Specifications: See your Engine Owner’s Manual   2.2.2 RPM:  Full Speed: 3750 RPM (No Load)    Idle: 1500 RPM   2.3 FUEL SYSTEM   2.3.1 Capacity:  13.5 gal. (51 L.)    2.3.2 Type of Fuel:  Regular unleaded gasoline, 87 octane or higher     2.3.3 Fuel Filter:      All units except Kohler EFI: In-line 15
                    
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                         2.5.5 Deck Lift Assist Lever:  Foot pedal that assists in raising the deck.     2.6 SEAT   2.6.1 Type:      All units except Kohler EFI: Standard seat with high back, foam padded (internal  suspension) and armrests.    Kohler EFI units: Standard seat with high back, foam padded (internal suspension),  armrests and a custom ride suspension system.       Optional seat accessories:  • Custom ride suspension system to enhance Standard Seat.  • Deluxe suspension seat with high back, low profile foam
                    
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                         2.9.5 Deck Drive:  Electric clutch mounted on horizontal engine shaft. “B” Section belt  (with self-tensioning idler) from electric clutch to transfer shaft mounted on deck.    Blades are driven by one “B” Section belt (w/self-tensioning idler) from transfer  shaft on deck to blade spindles.   2.9.6 Deck:  Full floating deck is attached to out-front support frame.  Six anti-scalp  rollers provide maximum turf protection.  Deck design allows for bagging, mulching  or side discharge.     Deck Dep
                    
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                          Wheel Lug Nuts.............................................................90-95 ft-lbs. (122-129 N-m)    Wheel Motor Mounting Bolts............................................72-77 ft-lbs. (98-104 N-m)    Wheel Hub Slotted Nut ..............................................minimum125 ft-lbs. (169 N-m)    Rollover Protection System (Roll Bar) Mounting Bolts .......30-35 ft-lbs. (41-47 N-m)    Clutch Retaining Bolt (secured with threadlocker)..............55-60 ft-lbs. (75-81 N-m)  3. ASSEMBLY I