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TDM  
 
A   U   D   I   O 
 
 
24CX-2 
24CX-3 
24CX-4 
ELECTRONIC CROSSOVER 
OWNER’S MANUAL 
 TDM AUDIO INC.  
 7270 BELLAIRE AVE. 
 NORTH HOLLYWOOD,  CA 91605 
 (818) 765-6200 
  TDMAUDIO.COM 
                                                                                                                                                                                                                                                                                                          
                    
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                        IMPORTANT!  *** Read Before Using ***  CAUTION: The following must be observed to prevent  malfunctioning and/or possible equipment damage.  • Before plugging the unit into the main AC line, make  sure that all of the equipment following the crossover  output lines is turned off or all of the inputs are turned  down.  • Never change the frequency range switch from the x10  to x1 position (or vice versa) with the crossover output  levels passing signal.  Transients can result and speaker  damage 
                    
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                        Table of Contents  INTRODUCTION .......................................................................................................................................................4  CROSSOVER FUNDAMENTALS.....................................................................................................................................4  CROSSOVER TERMINOLOGY ......................................................................................................................................
                    
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                        Introduction  hank you for purchasing the TDM 24CX series electronic crossover. These units are made  Tfrom the finest components and engineered to exacting standards. Precision components are  used in all critical circuitry for the finest sonic quality and performance. To get the most out of  your new crossover, please take a few minutes to review this manual and familiarize yourself  with the proper operation of the unit.   The remainder of this section provides background information about th
                    
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                        Signal  Source Power  Amplifier Passive  Crossover Low Transducer Mid Transducer High Transducer   Figure 1 - Typical Passive Crossover Configuration  This kind of crossover is called a passive crossover because it does not use any power other than  the power contained in the signal to accomplish its task. Passive crossovers have certain  limitations that make them inappropriate for large systems, or systems requiring high fidelity at  high sound pressure levels. Some of these limitations are…  
                    
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                        • External Power: Passive crossovers are simply inserted between the amp and the  speaker components. Active crossovers must be plugged into an electrical outlet in order  to work.  • Higher Typical Rolloff Rates: Passive crossovers typically roll off at rates from 6 to 12  dB per octave. Most modern active crossovers have rates of at least 24 dB per octave  (more about rolloff rates later).  • More Power Amplifiers: Active crossovers break the signal into many different bands  before the power 
                    
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                        result in a greater overall efficiency of the system by making sure a band of frequencies  is always reproduced by the speaker components that are most efficient at reproducing it.  How Crossovers Work  To divide a range of frequencies into two or more smaller ranges, a crossover uses filter circuits.  A filter is simply a circuit that lowers the levels of unwanted frequencies in a signal. There are  two different kinds of filters used in crossovers:  • High Pass Filters: These reduce the levels
                    
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                        5 0 -5 -10 -15 -20 -25 -30 -35 -40 -45 Frequency (Hz)   Figure 4 - 24 dB per Octave Filter Curve  To make a 2-way crossover, we feed the same signal into a high-pass filter and a low-pass filter  with the same cutoff frequency. This is called the crossover frequency. The output of the high- pass filter is the high output of the crossover. The output of the low-pass filter is the low output  of the crossover. The crossover frequency knob simultaneously adjusts the cutoff frequencies of  both filt
                    
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                        The crossover frequency of 1000 Hz is where the two lines on this graph cross over each other.   In crossovers with three or more output bands, there are two filters for each of the middle bands.  A low-pass filter rolls off frequencies above a certain cutoff point. A high-pass filter rolls off  frequencies below a certain cutoff point. This leaves a band of frequencies in the middle. These  middle bands have two different cutoff points. Figure 6 shows the responses of the three bands of  a thre
                    
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                        Mounting the Unit in a Rack  DM 24CX series crossovers can be mounted in any standard 19” rack. Each TDM 24CX  series crossover takes up one rack space. To make mounting easier, lay the rack on its back  T with the equipment front panels facing up. Remove any rack screws from the part of the  rack where you are planning to mount the crossover. Position the TDM 24CX series crossover in  the rack as desired. Make sure the mounting holes in the crossover line up with the screw holes  in the rack ra
                    
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                        Hooking Up the Crossover  nce your TDM crossover is installed in the rack, you are ready to hook it up to your  Oequipment. Of course, the method used to hook up any crossover depends on how it will be  used. We will try to give you the basics in this manual, but you may need to tailor the  methods described here to your particular application.  What You’ll Need  To connect your 24CX series crossover to your equipment, you will need the following.  • Power: A power outlet should be located close
                    
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                        It is very important that both pins 1 and 3 are wired to the sleeve. Some adapters leave pin 3  floating, and with TDM crossover units this will cause problems.  If you have a TDM 24CX series crossover with ¼” connectors, you may connect directly to  other equipment using ¼” connectors whether the other equipment is balanced or not. If you  wish to connect a TDM 24CX series crossover with ¼” connectors to another piece of equipment  that has XLR connectors, and you are making the adapters yourse
                    
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                        channels to link them together and form one three-way channel. This switch may be found on the  rear of the unit between the channels. It is recessed into the chassis through a small, square hole,  and you might need to use a small screwdriver to press it. When it is in the in position, the  channels are linked. When it is in the out position, the channels are not linked. Connect the  output of your signal source to the input of channel one (or channel three if your are using  channels three and
                    
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                        Operating the Crossover  nce you have mounted your TDM 24CX series crossover in a rack and connected all of the  Ocables, the unit is ready for operation. At this time, make sure the input levels on the front  of the crossover and the input levels of the amplifiers are all the way down. Next, turn all  equipment on. It is always best to turn the equipment on in the order of the signal path from  input to output and to turn it off in exactly the reverse order. For example, in a live sound  reinfo
                    
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                        Channel One (or Three) Input Level Input Level  Channel One (or Three) Crossover Frequency High-To-Mid Crossover Frequency  Channel One (or Three) Range Switch High-To-Mid Range  Channel One (or Three) High Output Level High Output Level  Channel One (or Three) Low Output Level Not Used  Channel Two (or Four) Input Level Not Used  Channel Two (or Four) Crossover Frequency Mid-To-Low Crossover Frequency  Channel Two (or Four) Range Switch Mid-To-Low Range  Channel Two (or Four) High Output Level 
                    
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                        Checking the Hookup  It is critical that the crossover is connected and adjusted correctly before use. To avoid speaker  damage, we recommend checking your hookup and settings using the following method.  1. Make sure the input level and all output levels on the crossover are down. Adjust the  crossover frequencies according the recommendations of your speaker manufacturer.  2. Turn on the amplifiers and raise their gains about halfway up (leaving the levels on the  crossover all the way down). 
                    
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                        Adjusting the Output Levels  Start with the input levels at 0 dB (unity gain). After the rest of the system has been dialed in  (amplifier gains and output levels), the input levels can be fine tuned.  Feed a lower-than-normal level signal from your signal source into the system. You want to  make sure that you set it up so you have room to spare. If you can get enough volume out of the  system when your input signal is at -10 dBm then you probably have enough gain, so use some  program material
                    
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                        TDM Option Cards  he TDM 24CX series crossovers have internal connectors for option cards. A variety of  different option cards is available from TDM. Plugging a card into the connector inserts the  T circuitry on the card between a crossover section output and the output of the unit. The most  common card to use for this application is the high-pass filter card. This card is used on the low- frequency section of the crossover to remove subsonic frequencies from the output. This helps  remove st
                    
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                        Optional Output Limiters  he TDM 24CX series crossovers can be ordered with output limiters. These let you set the  maximum level for each crossover output. Limiters are used to help protect speaker  T components and ears from damage by excessive levels. Levels above the preset threshold  are reduced automatically by the limiter circuit.  If your TDM 24CX series crossover has limiters installed, you will find a set of small, yellow,  “trimmer” knobs recessed into the bottom of the unit—one near 
                    
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                        Troubleshooting and Support  his section details various problems that you might encounter when using your crossover,  and the possible causes and solutions. It also tells how to contact TDM when you need  T service or support for your 24CX series crossover.  No Signal Output  If you are getting a signal from some of the frequency bands, but one or more of them is not  working, check the cables and hookups for the band(s) in question. Make sure the cable between  the crossover output and the amp