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RuggedSwitch ™
i800 Family
Installation Guide
www.ruggedcom.com
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Copyright COPYRIGHT © 2008 RuggedCom Inc. ALL RIGHTS RESERVED Dissemination or reproduction of this document, or evaluation and communication of its contents, is not authorized except where expressly permitted. Violations are liable for damages. All rights reserved, particularly for the purposes of patent application or trademark registration. This document contains proprietary information, which is protected by copyright. All rights are reserved. No part of this document may be photocopi
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Federal Communications Commission Radio Frequency Interference Statement This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction ma
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Table of Contents Table of Contents Federal Communications Commission Radio Frequency Interference Statement ..3 Table of Contents............................................................................................................4 Table of Figures ..............................................................................................................4 1 Product Overview....................................................................................................5 1.1 F
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Product Overview 1 Product Overview 1.1 Functional Overview The RuggedSwitch™ i800, or i-Series, is a family of compact, fully managed Ethernet switches designed to operate reliably in harsh industrial environments. The flexibility of the i800 family allows the user to choose from managed or unmanaged, regular or extended temperature, and a mix of fiber optic or copper interfaces, and fast or Gigabit Ethernet. With up to nine Ethernet ports, the i800 is the perfect choice for a wide vari
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Product Overview 1.3 i800 Family Front Panel View Power Connector Fail-Safe Relay Power LEDs i802 Power 1 Power 2 Alarm Alarm LED Ports 5-7, 7&8, or 9: 10/100/1000Base Tx, 8 100FX, 1000SX/LX Fiber port LEDs 7 Speed LEDs (top) 56 Link/Act LEDs (bottom) Ports 1 – 4/6/8: 3 4 10/100 BaseTx 1 2 R RS-232 Console Port Memory Slot Figure 1: Front Panel The front panel shown is representative of the i800 family. Note that there are several Ethernet options available in several mo
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Product Overview 1.3.1 Front Panel LEDs ITEM Color Activity Comments Power status Green Solid Power On Alarm status Red Solid Alarm condition exists Blinking Link Established Fiber port status Yellow Solid Tx/Rx Activity RJ45 Speed Yellow Solid 100Mbps Solid Link Established RJ45 Link/Act Yellow Blinking Tx/Rx Activity Table 1: Status LEDs Note that the LEDs on all RJ45 Ethernet ports regardless of port orientation are connected such that the top LED of each port is always the Spee
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Product Overview 1.4 i800 Family Top Panel View back DIN Rail mounting bracket P1+ P1- Power Fail-Safe GND Connector Relay P2- P2+ Chassis Ratings: Ground 12-24V , , 2A front Figure 2: Top Panel For details on connecting the power supplies and Ground, see Section 2.2. For details on connecting the Fail-Safe Relay, see Section 2.3 RuggedCom® 8 RuggedSwitch™i800 family
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Product Overview 1.5 i800 Family Bottom Panel View Ports 5-7, 7&8, or 9: Ports 1 – 4/6/8: 10/100/1000Base Tx, 10/100Base Tx 100FX, 1000SX/LX front Micro-SD MEMORY SLOT Memory Slot RS-232 Console Port CONSOLE 57600-N-8-1 DIN Rail mounting back bracket Figure 3: Bottom Panel For details on connecting the console port, see Section 2.4. For a description of the memory slot, see Section 2.6. RuggedSwitch™i800 family 9 RuggedCom®
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Installation 2 Installation 2.1 DIN Rail Mounting The i800 family of switches comes with a standard DIN rail mounting bracket. Figure 4 details the mounting configuration for a standard 1” DIN Rail. DIN Rail i802 Power 1 Power 2 Alarm 8 7 56 3 4 1 2 R DIN Rail mounting bracket Release direction Figure 4: DIN Rail Mounting RuggedCom® 10 RuggedSwitch™i800 family
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Installation 2.2 Power Supply Wiring and Grounding front back DC Input 1 DC Input 2 Chassis Ground Figure 5: DC Power supply and ground connections The low voltage DC power supply features reverse polarity protection and dual independent inputs, allowing the connection of two DC sources with the same nominal voltage to provide redundant power supplies. A list of power and ground connections follows in Table 3. Pin Function Connector P1+ DC Power Supply 1 positive terminal Phoen
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Installation Figure 6 illustrates the connections required for both single and dual power supply configurations: Figure 6: Power Supply Wiring Examples NOTES: • Connect to the DC inputs according to the polarity markings on the unit. • Chassis Ground must be connected to the protective earth. • The internal connection between P1-. P2-, and GND means that if two power supplies are connected to the unit, their negative terminals must be at the same potential. • Equipment must be inst
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P1+ P1- GND P2- P2+ Ratings: 12-24V , , 2A Installation 2.3 Failsafe Output Wiring The Failsafe output relay is provided via a Phoenix connector to signal critical error conditions that may occur on the unit. The contacts are energized upon power up of the unit and remain energized until a critical alarm condition or power loss occurs. A common application for this output is to signal an alarm in the event of power failure. front back Normally Open Normally Closed Common Figure 7: Fail
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Installation 2.4 RS232 Console Port Wiring The RS232 Console Port is used for initially configuring the unit. The connection is made using a DB9-Female to RJ45 console cable with the pin-outs listed in Table 5. Pin 8 Pin 1 Figure 8: RS232 Female DCE pin-out RuggedCom RS232 over RJ45 pin-out specification Signal Name (PC is DTE) DB9- Female RJ45 Male DCD – Carrier detect 1 2 RxD – Receive data (to DTE) 2 5 TxD – Transmit data (from DTE) 3 6 DTR – Data terminal ready 4 3 Signal GND
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Installation 2.5 RJ45 Ports – Signal Description 10/100Base-TX ports allow connection to standard Category 5 (CAT-5) unshielded twisted-pair (UTP) cable with RJ45 male connectors. The RJ45 receptacles are directly connected to the chassis ground on the unit and can accept CAT-5 shielded twisted-pair (STP) cables. If shielded cables are used, care must be taken to ensure that a ground loop is not formed via the shield wire and the RJ45 receptacles at either end. Figure 9 shows the RJ45 por
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Installation 2.6 Memory Slot The i800 family of switches feature a removable microSD memory module to support the following features: • Configuration update and backup • Redundant firmware image • Greatly expanded logging capability • Fault-tolerant firmware update In case of unit failure, remove power from the unit and unplug any attached network, alarm, and console cabling. Carefully remove the memory card, observing the following precautions: • Power down the unit before removing
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Technical Specifications 3 Technical Specifications 3.1 Type Test Specifications IEC 61000-6-2 EMC: Generic Standards - Immunity for industrial environments Test Description Levels Enclosure Contact +/- 4kV IEC 61000-4-2 ESD Enclosure Air +/- 8kV IEC 61000-4-3 Radiated RFI Enclosure ports 10 V/m, 80 to 1000Mhz Signal ports +/- 1kV @ 5kHz Burst (Fast IEC 61000-4-4 Transient) DC Power ports +/- 1kV @ 5kHz Signal ports +/- 1kV line-to-earth/line IEC 61000-4-5 Surge +/- 0.5kV line-to
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Technical Specifications 3.2 Environmental Specifications Parameter Range Comments Ambient Temperature as measured from Ambient Operating -20 to 60 °C a 30 cm radius surrounding the center of Temperature -40 to 85 °C (Optional) the enclosure. Ambient Storage -40 to 85 °C Temperature Ambient Relative up to 95% Non-condensing, 55 °C, 6 cycles Humidity Vibration 1g (10-500Hz) Shock 30g 11ms Table 9: Environmental Specifications 3.3 Power Supply Specifications Maximum Power S
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Technical Specifications 3.5 RJ45 Ethernet Port Specifications Data Port Media Distance Connector Type 10/100 Mbps CAT-5 UTP or STP 100m RJ45 Table 13: RJ45 Ethernet Port Specifications 3.6 Fiber Optic Port Specifications Order Speed Mode / Cable Type Tx (nm) Code Standard Connector (um) _FG01 1000SX MM/LC 850 62.5/125 _FG03 1000LX SM/LC 1310 9/125 _FX11 100FX MM/LC 1310 62.5/125 _FX06 100FX SM/LC 1300 9/125 Table 14: Fiber Optic Port Specifications Rx Rx Power Order Tx min Tx
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Technical Specifications 3.7 Physical Dimensions i802 Power 1 Power 2 Alarm 8 7 5.296 4.625 56 4.421 3.833 3 4 1 2 R 0.833 0.246 0.460 2.225 3.050 3.750 3.918 MEMORY SLOT 3.490 3.918 CONSOLE 57600-N-8-1 NOTE: All dimensions are in inches. Figure 10: Mechanical Specifications Parameter Value Comments 4.625 x 2.25 x 3.75 inches Dimensions (height x width x depth) (117 x 57 x 95 mm) Weight 1.5 lb (0.68 Kg) Enclosure Die cast Aluminum Table 16: Physical Dimensions RuggedCom® 20 Rugge
