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                                   CAST STOVE AND DIRECT-VENT  
                              NATURAL OR L.P. (LIQUID PROPANE) FREESTANDING GAS STOVE HEATER 
                                            OWNER’S OPERATION AND INSTALLATION MANUAL 
 
 
                                                         
MODEL:   CDVB200 
Effective: October 10, 2006 
WARNING: If the information in these instructions  
WARNING: The Direct-Vent (CDV) burner system 
is not followed exactly, a fire or explosion m
                    
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                                                              TABLE OF CONTENTS    SAFETY  INFORMATION ........................................................................................... 1    PRODUCT IDENTIFICATION………………………………………………………..2    PRE-INSTALLATION  PREPARATION……………………………………………...3    INSTALLATION / CLEARANCES ............................................................ …………..3    STOVE  CAVITY  AND BURNER SYSTEM (DIRECT VENT) ASSEMBLY .......... 4    VENTING…………………………………………………………………………...7-14    CONN
                    
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                            IDENTIFICATION NUMBERS AND DESCRIPTIONS FOR                                       CAST STOVE SERIES       TOWNSEND II CAST UNIT    ID#                                                    DESCRIPTION  CVF200A                                               ALMOND  CVF200B                                               BLACK  CVF200BP                                             CAST (BLACK PAINT)  CVF200G                                               GREEN   CVF200GP                               
                    
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                        WARNING:    SAFETY INFORMATION  WARNINGS   A. Due to high temperatures, the appliance should be located out of traffic and    away from furniture and draperies.  IMPORTANT: Read this owner’s  B. Children and adults should be alerted to the hazards of high surface tempera- manual carefully and completely be- ture and should stay away to avoid burns or clothing ignition.  fore trying to assemble, operate, or  C. Young children should be carefully supervised when they are in the same room  service 
                    
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                        LOCAL CODES  PRODUCT IDENTIFICATION  The installation must conform with local  codes or, in the absence of local codes,  with the National Fuel Gas Code, ANSI  Z223.1/NFPA 54, or the Natural Gas and  STOVE   Propane Installation Code, CSA B149.1.    BODY  NOTE:For a direct vent gas fireplace  heater for an OME manufactured home  (USA only) or mobile home installation,  “This appliance must be installed in  LEFT SIDE  accordance with the Standard CAN/CSA  RIGHT SIDE  Z240 MH, Mobile Housing, in C
                    
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                        On Wall With Horizontal Termination  PRE-INSTALLATION  PREPARATION    WARNING: A qualified installer or  service person must install stove  and burner system. Follow all local  codes.  LOCATION AND SPACE  Corner Installation  REQUIREMENTS  Determine the safest and most efficient  location for your Buck Stove cast iron  stove. Make sure that rafters and wall  studs are not in the way of the venting  system. Choose a location where the heat  On Wall With Vertical Termination Through  output is not
                    
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                        CAST IRON STOVE AND  DIRECT-VENT BURNER  SYSTEM ASSEMBLY    STOVE BODY  ASSEMBLY  BOLT  1. Lift off corrugated box enclosing  stove body crating.  2. Remove all screws fastening the wood  BACK STOVE  frame enclosure.  Spread wood frame  PANEL  open and lift away from plastic- bagged stove body. The bottom pieces    of pallet wood will remain bolted to  the stove body.  3. Remove plastic bag from stove body.  4. Remove back panel from stove (see  Figure 6). Use an adjustable wrench  FIGURE 6 - RE
                    
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                        Continued  10. Install door catch bolt (M8 x 1.25-55mm  9.   Attach stove door by  with two M8 hex nuts) into threaded hole on  inserting step bolt through  stove body (see Figures 8 and 10). Use an  door hinge pivot hole and  adjustable wrench or a 12mm socket. The  into threaded hole in stove  catch bolt has two hex nuts attached to it  body (see Figure 8 and  (see Figure 11). The top nut is a bolt stop  Figure 10). Use an adjustable  and the bottom nut is for door leveling  wrench or a 12mm s
                    
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                        Continued  Stove Body  Rear  Burner System (Direct    Vent Fire Box)    INSTALLING DIRECT-VENT  BURNER SYSTEM INTO STOVE  BODY    Front  1. Carefully remove the burner system  (fire box) from the shipping box.  2. Carefully lift the burner system and  place it into the stove body from the  rear of the stove (see figure 13).  3. Slide the burner system to the front of  the stove body (see figures 13 and 14).  Figure 13-Installing Burner System into Cast Stove body.  4. Place the vent gasket on th
                    
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                        GENERAL VENTING  These models are approved for use with Simpson Dura-Vent or AmeriVent 6 ⅝" direct-vent pipe components and  terminations as well as rigid Buck Stove vent components.    Your stove with burner system is approved to be vented either through the side wall, or vertically using the following  guidelines:  • Only use Simpson Dura-Vent or AmeriVent GS venting components or kits specifically approved for this stove  and burner system.  • Minimum clearance between vent pipes and combusti
                    
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                        V V INSTALLATION  EXTERIOR VENT LOCATIONS and RESTRICTIONS      INSIDE CORNER DETAIL   TERMINATION BOX, LOCATION CHART   G  V A       H       D E     B C B   L V FIXED FIXED CLOSED V CLOSED   V F B   M I B V J A B V A   OPENABLE K   A   V A = VENT TERMINAL = AIR SUPPLY INLET = AREA WHERE TERMINAL IS NOT PERMITTED   Figure 17– Minimum Clearances fo Vent Terminations  A.  Clearance above grade, veranda, porch, deck, or H.  *Not to be installed above a meter regulator assembly  balcony (*12 inches 
                    
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                        Note: When using Simpson Duravent  VENTING  WARNING: This stove with burner  pipe, you must order the vertical restrictor  INSTALLATION  system and vent assembly must be  (shown in Figures 38 through 41 on pages  vented directly to the outside. The  18 and 19) separately.  WARNING: Read all instructions  venting system must NEVER be    completely and thoroughly before  attached to a chimney serving a  Note: You may use two 45° elbows in  attempting installation. Failure to  separate solid fuel b
                    
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                        Continued   Snorkel  INSTALLATION FOR HORIZONTAL  NOTE: Use only Simpson Dura-Vent  TERMINATION  or AmeriVent GS venting components    or kits, these types have been tested  1. Determine the route your horizontal  and approved specifically for this stove  venting will take. Note: The location  and burner system.  of the horizontal vent termination on  the exterior wall must meet all local  and national building codes and must  not be easily blocked or obstructed.  12" Minimum  WARNING: Do not re
                    
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                        Continued  6. Carefully move the stove with vent  4. Apply a bead of non-hardening    assembly attached toward the wall  mastic around the outside edge of  3. Attach vent pipe assembly to the  and insert the vent pipe into the  the vent cap. Position the vent cap  burner system. Set stove in front of its  horizontal termination. The pipe  in the center of the 7 ½" or 10" hole  permanent location to ensure  overlap should be a minimum of        on the exterior wall with the “up”  minimum clearanc
                    
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                        INSTALLATION    NOTE:      Direct-Vent (Balanced Flue) appliances are sensitive to vent configurations.  Although this appliance  may operate in some installations that fall outside this  vent requirement chart, we cannot ensure its  performance.  MINIMUM - MAXIMUM VENT REQUIREMENTS 24' 24' 18' 18' 12' 12' 6' 6' 24" MIN. 0' 0'   NOTE: Use only Simpson Dura-Vent  Figure 25– Vent Requirements  or AmeriVent GS venting components  or kits, these types have been tested  and approved specifically for 
                    
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                        INSTALLATION FOR VERTICAL Flat Ceiling Installation 3. Cut a hole in the roof using the  TERMINATION   locating hole as a center point.  1. Cut a 10" square hole in the ceiling (Cover any exposed open vent pipes  using the locating hole as a center  before cutting hole in roof.) The 10"  NOTICE: Use rigid pipe only. Flex  point. The opening should be framed x 10" hole must be measured on the  venting is not to be used with a  to 10" x 10"(254mm x 254mm) inside  horizontal; actual length may be  
                    
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                        Continued    Cathedral Ceiling Installation  1. Remove shingles or other roof  Cathedral ceiling support box  covering as necessary to cut the  rectangular hole for the support box.  Mark the outline of the cathedral  ceiling support box on the roof  sheathing using the  locating hole as a  center point.  2. Cut the hole ⅛" larger than the support  box outline (see Figure 28).  3. Lower the support box through the  hole in the roof until the bottom of the  box extends at least 2" below the   Min
                    
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                        For propane/LP connections only, the  Check your building codes for any special  STOVE AND DIRECT- installer must supply an external requirements for locating equipment  VENT BURNER SYSTEM  regulator. The external regulator will  shutoff valve to stoves.  INSTALLATION reduce incoming gas pressure. You must Apply pipe joint sealant lightly to male  reduce incoming gas pressure to between  threads. This will prevent excess sealant    11 and 14 inches of water. If you do not from going into pipe. E
                    
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                        Continued Pressure Testing Gas Supply Piping  CHECKING GAS CONNECTIONS    System  Warning: Test all gas piping and  CONNECTING STOVE/ BURNER Note: The appliance and its appliance main  connections for leaks after  SYSTEM TO GAS SUPPLY  valve must be disconnected from the gas  installing or servicing. Correct all   supply piping system during any pressure  leaks at once.  Installation Items Needed  testing of that system at test pressures in    excess of 1/2 psi. (3.5 kPa).  • 5/16" hex socket wr