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INTRAC-305   PREFACE 
 
 
    
 
 
 
 
 
 
 
 
 
 
 
 
INTR A C ™-305 
 
INTELLIGENT TRACKING ANTENNA CONTROL UNIT 
 
 
 
 
 
INSTALLATION & USER MANUAL 
 
ISSUE  3.2 
 
10 June 2008 
 
 
Advantech AMT Ltd 
39 Edison Road 
St Ives 
Huntingdon 
Cambs PE27 3LF 
England 
 
 Tel  UK General Enquiries   01480 357600 
  International General Enquiries   + 44 1480 357600 
 
 Fax UK  01480 357601 International  + 44 1480 357601 
 
 e-mail info.europe@advantechwireless.com 
 
 Website http://www.advant
                    
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                          PREFACE  INTRAC-305    PREFACE     This equipment manual provides user/operational and  installation information on the Advantech AMT Limited  INTRAC-305 Satellite Tracking Antenna Controller.        MANUAL SECTIONS :-         Introducing the INTRAC-305 An overview of the INTRAC-305.       Safety Safe usage of the INTRAC-305.       Specification & Options The supplied specification, the fitted options and the available  options.       Operating the INTRAC-305 How to use and operate the INTRAC-
                    
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                          INTRAC-305   PREFACE      © 2011 Advantech Wireless. INTRAC-305 MANUAL  -  ISSUE 3.2 Page   iii                                                                                                                                                                                                                                                                                                                                                                                                                   
                    
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                          CONTENTS INTRAC-305        SUBJECT      PAGE     Preface  ................................................................................................................... i   Contents  .................................................................................................................. ii   Introducing the INTRAC-305 .................................................................................... iv   Quick Start Guide …………… ………..............................................
                    
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                          INTRAC-305  CONTENTS    SUBJECT      PAGE       6. INSTALLATION ....................................................................................... . .... .... . ….. 67    Introduction ..........................................................................................…. 67    Connections (general) ............................................................................ 68    Rear Panel Layout  .................................................................................. 69 
                    
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                          INTRODUCTION INTRAC-305    INTRODUCING THE INTRAC-305      The INTRAC-305 INtelligent TRacking Antenna Controller is a  microprocessor based controller for tracking any nominally  geostationary satellite including those at low elevation or with  high angles of inclination.  It has been designed as a direct  physical replacement for the Andrew APC300 Steptrack  Controller.  For information on replacing an Andrew APC300  with the INTRAC-305 see section 6 - Installation.    The INTRAC-305 builds 
                    
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                          INTRAC-305  INTRODUCTION  A Typical System      The antenna position resolvers provide direction information  to the INTRAC.  The IBR-L (beacon receiver) provides  tracking signal strength.  (A signal strength derived dc voltage  from an external receiver may be used in place of the  Advantech AMT IBR-L)    The Motor Drive Cabinet receives the antenna drive  commands from the INTRAC and drives the azimuth,  elevation and polarisation (option) motors and brake  assemblies.    Limit switches on 
                    
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                          IQUICK START GUIDE INTRAC-305      A suggested quick start procedure is given below:    1/  Before modifying system make a note the antenna pointing angles from the old tracking  system.    2/  Perform any recommended resolver mounting bracket modifications.    3/  Connect INTRAC-305 in place of Andrew APC300 and check that the Fitted Options  (Home>Function>System Setup>Fitted Options) (Manual page 39) are set correctly. Note  that the resolvers used with the APC300 system were normally x2 re
                    
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                          INTRAC-305  QUICK START GUIDE    If an IBR-L is not fitted then provide a voltage signal to the beacon 1 input.  You will need to  adjust the potentiometers (See manual page 76) to set the gain and offset to the correct  values.    Manually peak the antenna to maximize the beacon level and check that the  beacon does not overload (24.9 dB displayed).    11/  Set any other parameters, such as Soft Limits.    12/  Select Auto-New Model (Home>New Mode>Auto New Model) and press enter.  Monitor  sy
                    
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                          SAFETY INTRAC-305    1. SAFETY        WARNING        POSSIBLE LETHAL POTENTIALS EXIST WITHIN THIS EQUIPMENT      THE COVERS SHOULD NOT BE REMOVED EXCEPT BY QUALIFIED PERSONNEL.    SWITCH OFF POWER AND ISOLATE SUPPLY BEFORE REMOVING COVERS.       IF IT IS NECESSARY TO OPERATE THE EQUIPMENT WITH THE COVERS    REMOVED FOR SERVICING PURPOSES ALL NECESSARY PRECAUTIONS    SHOULD BE TAKEN TO PROTECT AGAINST ELECTRIC SHOCKS        ELECTRICAL       Fusing The standard unit is protected by a user replac
                    
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                        1    INTRAC-305  SAFETY        Facilities exist at the Motor Drive Cabinet for the connection  of external emergency stop switches.  It is highly  recommended that those fitted be of the latching type.  MECHANICAL   Mounting The INTRAC-305 must not be mounted so that it is supported  only by the front panel.  A proper rack mounting kit must be  used.  This may be either of the fixed mounting type or the  sliding rail type.      EMC    The unit is designed to meet the requirements of the EC EMC  
                    
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                        2    INTRAC-305  SPECIFICATION & OPTIONS  2. SPECIFICATION & OPTIONS      The following pages contain the specification of the INTRAC- 305, a list and description of the available options and a chart  of the delivered configuration.      Required Mechanical Characteristics of the Antenna System      To enable the full tracking performance of the INTRAC-305  the antenna system must conform to certain overrun and  tracking constraints.    1   The tracking drive speed must be less than /  of the  1
                    
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                          SPECIFICATION & OPTIONS INTRAC-305    SPECIFICATION      Tracking Accuracy  Typically <0.1dB RMS signal degradation after tracking for  30minutes (with tracking signal).      Prediction Accuracy  Typically <0.1dB RMS signal degradation over 72hrs (after  loss of tracking signal).      Tracking Signal   May be derived from an external tracking receiver or from the  (optional) Integral Beacon Receiver (IBR-L).     External DC voltage varying directly with received signal  strength     (in dB).  
                    
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                        2    INTRAC-305  SPECIFICATION & OPTIONS  Position Offset  The indicated pointing angles can be electrically offset in all  axes to an accuracy of 0.01  to compensate for angular  mounting offset in the position encoders.      Back-up  Time is maintained by a battery backed clock.  Operating  parameters, data and orbital models are held in EEPROM.            Outputs  Antenna drive.    Emergency Stop contacts.    Alarm contacts.      Dimensions  483mm Wide x 132mm High x 406mm Deep.     (19” rac
                    
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                          SPECIFICATION & OPTIONS INTRAC-305      OPTIONS  A number of options are available for the INTRAC-305.      The options are described in the following pages.  Some of  these options require changes to the firmware or hardware  and some are only available when ordered at the time of  initial order.        Serial Interfaces only need a change to switch and / or  connector positions within the INTRAC.      Voltage  The power supply unit (or units for Dual Redundant PSU  option) of the INTRAC-305 
                    
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                        2    INTRAC-305  SPECIFICATION & OPTIONS  firmware change and required the EPROM on the interface  card to be changed.      Mount Type   Two types of antenna mount may be used with the INTRAC.   An Az/El mount or a Polar mount.  The appropriate one is  selected in “Fitted Options” as AZ/El or Hr-Ang/Declination.      Resolver Type  The INTRAC-305 is intended for use with standard Andrew  resolvers, either x2 or x1 versions.  Normally the INTRAC-305  is to replace an Andrew APC300 and the antenna
                    
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                          SPECIFICATION & OPTIONS INTRAC-305                                                                    Deliberately blank     Page  6 INTRAC-305 MANUAL  -  Issue 3.2  ©2011 Advantech Wireless                                                                                                                                                                                                                                                                                                                    
                    
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                        3    INTRAC-305  OPERATION  3. OPERATING THE INTRAC-305     The INTRAC-305 may be operated directly from the front  panel or from the (optional) Remote Control and Monitoring  Terminal.     For both methods of operating a series of menus enables a  user to program the INTRAC and to invoke its modes of  operation.     Operation from the front panel is described in this section of  the manual.  The (optional) remote terminal (the RCM-4) is  described in the appendices.    FRONT PANEL      EMERGENC
                    
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                          OPERATION INTRAC-305    Emergency Stop Button  Pressing the button removes all drive from the antenna.  The  button locks in the safe position when pressed.  To enable  drive to return to the antenna the button must be rotated  clockwise until it releases.    On/Off Switch  Illuminated rocker switch to apply power to the INTRAC-305.   Illuminated when the INTRAC is on.  On Dual Redundant  PSU units the rocker switch is replaced by status LEDs.    Dual Redundant Status Leds    On Dual Redundant