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                        MITSUBISHIELECTRIC
Motion Controllers
Programming Manual
Common
Q173DCPU
Q172DCPU
01 01 2008
INDUSTRIAL AUTOMATION
MITSUBISHIELECTRIC
B(NA)-0300134
Version A                                                                                                                                                                                                                                                                                                                                                       
                    
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                                 SAFETY PRECAUTIONS   (Please read these instructions before using this equipment.)    Before using this product, please read this manual and the relevant manuals introduced in this manual  carefully and pay full attention to safety to handle the product correctly.  These precautions apply only to this product. Refer to the Q173DCPU/Q172DCPU Users manual for a  description of the Motion controller safety precautions.  In this manual, the safety instructions are ranked as "DANGER" and "CA
                    
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                              For Safe Operations  1. Prevention of electric shocks  DANGER    Never open the front case or terminal covers while the power is ON or the unit is running, as this  may lead to electric shocks.   Never run the unit with the front case or terminal cover removed. The high voltage terminal and  charged sections will be exposed and may lead to electric shocks.    Never open the front case or terminal cover at times other than wiring work or periodic  inspections even if the power is OFF. The i
                    
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                                3. For injury prevention  CAUTION    Do not apply a voltage other than that specified in the instruction manual on any terminal.  Doing so may lead to destruction or damage.    Do not mistake the terminal connections, as this may lead to destruction or damage.   Do not mistake the polarity ( + / - ), as this may lead to destruction or damage.   Do not touch the heat radiating fins of controller or servo amplifier, regenerative resistor and  servomotor, etc., while the power is ON and for
                    
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                                CAUTION    The dynamic brakes must be used only on errors that cause the forced stop, emergency stop, or  servo OFF. These brakes must not be used for normal braking.    The brakes (electromagnetic brakes) assembled into the servomotor are for holding applications,  and must not be used for normal braking.    The system must have a mechanical allowance so that the machine itself can stop even if the  stroke limits switch is passed through at the max. speed.   Use wires and cables that ha
                    
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                                CAUTION    Use the program commands for the program with the conditions specified in the instruction  manual.   Set the sequence function program capacity setting, device capacity, latch validity range, I/O  assignment setting, and validity of continuous operation during error detection to values that are  compatible with the system application. The protective functions may not function if the settings  are incorrect.    Some devices used in the program have fixed applications, so use th
                    
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                                CAUTION    The Motion controller, servo amplifier and servomotor are precision machines, so do not drop or  apply strong impacts on them.   Securely fix the Motion controller, servo amplifier and servomotor to the machine according to  the instruction manual. If the fixing is insufficient, these may come off during operation.   Always install the servomotor with reduction gears in the designated direction. Failing to do so  may lead to oil leaks.    Store and use the unit in the followin
                    
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                                (4) Wiring  CAUTION    Correctly and securely wire the wires. Reconfirm the connections for mistakes and the terminal  screws for tightness after wiring. Failing to do so may lead to run away of the servomotor.   After wiring, install the protective covers such as the terminal covers to the original positions.   Do not install a phase advancing capacitor, surge absorber or radio noise filter (option FR-BIF)  on the output side of the servo amplifier.   Correctly connect the output side (
                    
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                                (6) Usage methods  CAUTION    Immediately turn OFF the power if smoke, abnormal sounds or odors are emitted from the Motion  controller, servo amplifier or servomotor.   Always execute a test operation before starting actual operations after the program or  parameters have been changed or after maintenance and inspection.   Do not attempt to disassemble and repair the units excluding a qualified technician whom our  company recognized.   Do not make any modifications to the unit.   Keep 
                    
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                                (7) Corrective actions for errors  CAUTION    If an error occurs in the self diagnosis of the Motion controller or servo amplifier, confirm the  check details according to the instruction manual, and restore the operation.   If a dangerous state is predicted in case of a power failure or product failure, use a servomotor  with electromagnetic brakes or install a brake mechanism externally.   Use a double circuit construction so that the electromagnetic brake operation circuit can be  ope
                    
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                                CAUTION    When replacing the Motion controller or servo amplifier, always set the new module settings  correctly.   When the Motion controller or absolute value motor has been replaced, carry out a home position  return operation using one of the following methods, otherwise position displacement could occur.  1) After writing the servo data to the Motion controller using programming software, switch on the  power again, then perform a home position return operation.  2) Using the backu
                    
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                                REVISIONS   The manual number is given on the bottom left of the back cover.  Print Date  Manual Number Revision  Jan., 2008     IB(NA)-0300134-A First edition      Japanese Manual Number IB(NA)-0300126    This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent  licenses.  Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property  rights which may occur as a result of using the conten
                    
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                                INTRODUCTION  Thank you for choosing the Mitsubishi Motion controller Q173DCPU/Q172DCPU.  Before using the equipment, please read this manual carefully to develop full familiarity with the functions  and performance of the Motion controller you have purchased, so as to ensure correct use.    CONTENTS    Safety Precautions.................................................................................................................................. A-  1  Revisions......................
                    
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                              3.1.3 Individual parameters........................................................................................................................ 3-10  3.2 I/O number assignment..................................................................................................................... 3-15  3.2.1 I/O number assignment of each module .......................................................................................... 3-15  3.2.2 I/O number of each CPU modules ..............
                    
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                                About Manuals  The following manuals are also related to this product.  In necessary, order them by quoting the details in the tables below.    Related Manuals    (1) Motion controller    Manual Number  Manual Name  (Model Code)  Q173DCPU/Q172DCPU Motion controller User's Manual  This manual explains specifications of the Motion CPU modules, Q172DLX Servo external signal interface  module, Q172DEX Synchronous encoder interface module, Q173DPX Manual pulse generator interface IB-0300133  
                    
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                                (2) PLC    Manual Number  Manual Name  (Model Code)  QCPU User's Manual (Hardware Design, Maintenance and Inspection)  This manual explains the specifications of the QCPU modules, power supply modules, base modules,  SH-080483ENG  (13JR73)  extension cables, memory card battery and others.   (Optional)  QCPU User's Manual (Function Explanation, Program Fundamentals)  This manual explains the functions, programming methods and devices and others to create programs  SH-080484ENG  (13JR74) 
                    
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                                MEMO                                                  A - 16                                                                                                                                                                                                                                                                                                                                                                                                                                                
                    
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                            1   OVERVIEW      1. OVERVIEW   1  1.1 Overview  This programming manual describes the common items of each operating system  software, such as the Multiple CPU system of the operating system software packages  "SW8DNC-SV Q " for Motion CPU module (Q173DCPU/Q172DCPU).      In this manual, the following abbreviations are used.    Generic term/Abbreviation Description  Q173DCPU/Q172DCPU or  Q173DCPU/Q172DCPU Motion CPU module  Motion CPU (module)  Q172DLX Servo external signals interface modul
                    
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                            1   OVERVIEW      REMARK  For information about the each module, design method for program and parameter,  refer to the following manuals relevant to each module.    Item Reference Manual  Motion CPU module/Motion unit Q173DCPU/Q172DCPU User’s Manual  PLC CPU, peripheral devices for PLC program design, I/O  Manual relevant to each module  modules and intelligent function module  Operation method for MT Developer Help of each software   • Design method for Motion SFC program  Q173DCPU/Q172DCP
                    
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                            1   OVERVIEW      1.2 Features  The Motion CPU and Multiple CPU system have the following features.    1.2.1 Features of Motion CPU   (1)   Q series PLC Multiple CPU system  (a)   Load distribution of processing can be performed by controlling the  complicated servo control with Motion CPU and the machine control or  information control with PLC CPU. Therefore, the flexible system  configuration can be realized.    (b)   The Motion CPU and PLC CPU are selected flexibly, and the Multiple CPU