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Lexium 17S Series SERCOS Servo Drive
User Guide
890 USE 121 00 Eng                                                                                                                                                                                                                                                                                                                                                                                                                                          
                    
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                        Preface Preface The data and illustrations found in this book are not binding. We reserve the right to  modify our products in line with our policy of continuous product development. The  information in this document is subject to change without notice and should not be  construed as a commitment by Schneider Electric. Schneider Electric assumes no responsibility for any errors that may appear in this  document. If you have any suggestions for improvements or amendments or have  found errors in 
                    
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                        Preface vi 890 USE 121 00                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           
                    
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                        Contents Chapter 1 Introduction  At a Glance...................................................................................................... 1 Document Scope ....................................................................................... 1 What’s in this Chapter ............................................................................... 1 About this User Guide .................................................................................... 2 Who Should Use this User Guide .
                    
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                        Contents Chapter 2 Product Overview  At a Glance...................................................................................................... 15 Introduction ............................................................................................... 15 What’s in this Chapter ............................................................................... 15 The 17S Series SERCOS Drive Family ......................................................... 16 Introducing the 17S SERCOS Drive
                    
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                        Contents Chapter 3 Mounting and Physical Dimensions  At a Glance...................................................................................................... 33 What’s in this Chapter ............................................................................... 33 Installation Safety Precautions ....................................................................... 34 Power Supply Overcurrent Protection ....................................................... 36 Earth Connections ....
                    
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                        Contents Signal Wiring .................................................................................................. 57 Lexium BPH Resolver Connection (excluded BPH055) ........................... 57 Lexium BPH055 Resolver Connection ..................................................... 58 Encoder Input Connection ........................................................................ 59 Auxiliary Encoder Interface ....................................................................... 60 
                    
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                        Contents Chapter 6 Troubleshooting  At a Glance...................................................................................................... 75 What’s in this Chapter ............................................................................... 75 Warning Messages ......................................................................................... 76 Warning Identification and Description ...................................................... 76 Error Messages ...................
                    
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                        Contents Auxiliary Incremental Encoder Input Specifications Table ........................ 95 Discrete Input Specifications Table .......................................................... 96 Discrete Output Specifications Table ........................................................ 96 Fault Relay Output Specifications Table ................................................... 97 Brake Output Specifications Table ........................................................... 97 Analog Input Specif
                    
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                        Contents Wiring the Motor Power Connector ........................................................... 112 Motor Power Connector (Drive end) Diagram (excluded BPH055) ........... 113 BPH055 Motor Power Connector (Drive end) Diagram ............................ 114 Serial Communication Interface Connection (X6) .......................................... 115 Serial Communication Interface Cable Connectors .................................. 115 Appendix C Servo Loop Diagrams At a Glance.............
                    
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                        Contents xiv 890 USE 121 00                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         
                    
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                        Introduction 1   At a Glance Document Scope This user guide contains complete installation, wiring interconnection, power  application, test and maintenance information on the Lexium 17S series SERCOS  drive. What’s in this This chapter provides general information about this user guide and contains the  Chapter following topics: Topic Page About this user guide 2 Related system components and standards 4 Related documentation 5 Hazards, warnings, and guidelines 6 Standards and compliances 10 Co
                    
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                        About this User Guide Who Should Use This user guide is written for any qualified person at your site who is responsible for  this User Guide installing (mounting and interconnecting), operating, testing and maintaining your  Lexium 17S SERCOS drive and the servo system equipment with which it  interfaces. In addition, the following precautions are advised: l Transportation of the drive to, or from, an installation site should only be  performed by personnel knowledgeable in handling electrostat
                    
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                        About this User Guide, continued How this User  Guide Is  Organized, Chapter/Appendix Description continued Chapter 4 Wiring diagrams for the power connections and  Wiring and I/O wiring diagrams and descriptions for all signal  wiring connections — encoder, resolver, analog  input, discrete I/O, fiber-optic and serial  communications cable. Chapter 5 Detailed procedures and associated descriptions  System Initialization, Commissioning on how to initialize, commission and operate a  and Operatio
                    
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                        Related System Components SERCOS Multi- The 17S SERCOS drive is typically only one component in a larger, multi-axis  Axis Motion motion control system. A multi-axis system is comprised of one motion controller  Control System and (depending on the controller) up to 32 drives. Each drive controls one servo  motor.  UniLink To configure your multi-axis system, you will be using the UniLink axis  Commissioning commissioning software, which Schneider supplies. Software for 17S UniLink allows you to
                    
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                        Related Documentation Documents Related documentation that covers all these system components is illustrated  below.  You will need these: UniLink Online Help (included in software) Depending on which SERCOS motion controller you have, you will also need there: QUANTUM: Quantum MMF SERCOS Programmer’s Multi-axis Motion Kit Controller User Guide Guide 840 USE 116 X 890 USE 119 00 PREMIUM: PREMIUM PLCs PL7 JUNIOR/PRO Motion Control PREMIUM PLCs SERCOS Module Application TSX CSY 84 Motion Control U
                    
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                        Hazards, Warnings and Guidelines Hazards and Read the following precautions very carefully to ensure the safety of personnel at  Warnings your site. Failure to comply will result in death, serious injury or equipment damage. DANGER! ELECTRIC SHOCK HAZARDS l During operation, keep all covers and cabinet doors closed. l Do not open the drives; depending on degree of enclosure protection, the  drives may have exposed components. l Control and power connections on the drive may be energized even if 
                    
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                        Hazards, Warnings and Guidelines, continued WARNING! THERMAL HAZARD During operation, the front panel of the drive, which is used as a heat sink, can  become hot and may reach temperatures above 80°C. Check (measure) the heat  sink temperature and wait until it has cooled below 40°C before touching it. Failure to observe this precaution can result in severe injury. WARNING! OVERCURRENT, OVERLOAD AND OVERHEATING PROTECTION Separate motor overcurrent, overload and overheating protection is require
                    
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                        Hazards, Warnings and Guidelines, continued CAUTION! SAFETY INTERLOCKS Schneider recommends the installation of a safety interlock with separate contacts  for each motor. Such a system should be hard wired with over–travel limit switches  and a suitable emergency stop switch. Any interruption of this circuit or fault  indication should: l Open the motor contacts l Shunt dynamic braking resistors across each motor, if they are present. Failure to observe this precaution can result in equipment da