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                        OPERATIONS MANUAL 
 
 
 
ONE POWERFUL PACKAGE 
 
V SERIES HDR 
BROILERS 
 
 
BASES 
 
VIR1SF - Standard Oven 
 
VIR1CF - Convection Oven 
 
VIR1BF - Cabinet Base 
 
VIR1F - Modular Broiler 
 
 
         **For Oven Operations and Installation Information refer 
to the “V Series HDR” Operations Manual F-37403 
 
 
 
 
 
 
 
 
 
 
 
- NOTICE - 
 
This manual is prepared for use by trained service technicians and 
should not be used by those not properly qualified. If you have 
attended a service sc
                    
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                        IMPORTANT FOR YOUR SAFETY    THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO  INSTALL GAS EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD  START-UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS  MANUAL.    POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN  THE EVENT THE SMELL OF GAS IS DETECTED. THIS INFORMATION CAN BE  OBTAINED FROM THE LOCAL GAS SUPPLIER.          IMPORTANT    IN  THE  EVENT  A  GAS  ODOR  IS  DETECTED,  SHUT  DOWN    UNITS AT MAIN SHUTOFF VALVE AND C
                    
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                        STOP BOLTS                                            IMPORTANT    STOP BOLTS MUST BE IN POSITION FOR SAFE OPERATION OF GRID.    IF DAMAGED OR MISSING, REPLACE AT ONCE.    DO NOT OPERATE GRID WITHOUT BOLTS.                                                                                – 3 –                                                                                                                                                                                                                 
                    
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                        INSTALLATION, OPERATION AND CARE OF  HEAVY DUTY BROILERS      PLEASE KEEP THIS MANUAL FOR FUTURE USE      GENERAL    The manufacturer suggests that you thoroughly read this entire manual and carefully follow all of  the instructions provided.     Your Vulcan Broiler is produced with quality workmanship and material. Proper installation, usage  and maintenance of your broiler will result in many years of satisfactory performance.    INSTALLATION    UNPACKING - ALL BROILER MODELS    This broiler w
                    
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                        LOCATION The equipment area must be kept free and clear of combustible substances.  This broiler is design certified for installation with the following minimum clearances from  combustible and noncombustible adjacent wall construction:  MODEL  COMBUSTIBLE NON-COMBUSTIBLE VIR1F, VIR1BF, VIR1SF, VIR1CF BACK 6 IN 6 IN  RIGHT 10 IN 0 IN  SIDE  LEFT 10 IN 0 IN  SIDE   FLOOR 6 IN 6 IN       The installation location must allow adequate clearances for servicing and proper operation. A  minimum front c
                    
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                        INSTALLATION CODES AND STANDARDS - ALL BROILER MODELS    Your broiler must be installed in accordance with:    In the United States    1. State and local codes.     2. National Fuel Gas Code, ANSI/Z223.1 (latest edition). Copies may be obtained by calling  1-800-699-9277 or on the web at www.AGA.org.     3. National Electrical Code, ANSI/NFPA-70 (latest edition). Copies may be obtained from  The National Fire Protection Association, Batterymarch Park, Quincy, MA 02269.     In Canada    1. Local 
                    
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                        LEVELING AND CONNECTING MANIFOLDS - ALL MODELS    1. Place the broiler in its exact position or battery lineup.     2. Using a carpenter level, level the broiler from front to rear and from side to side. Unless the  broilers are level, they will not give proper cooking results, and equipment being batteried  will not draw up tight.    If you are installing a new battery appliance to an existing field appliance, the union on the existing  field appliance must be checked against the union being us
                    
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                                                                            Fig. 15    3. Engage union nut on manifold pipe of the broiler with the male fitting on the next unit, and  draw up union hand-tight. Be sure units butt both front and rear.    4. Continue to level up and connect manifold pipe until all broilers in the battery are connected,  then tighten all manifold unions gas-tight.    Questions or concerns regarding the installation procedures may be addressed by calling the  Vulcan-Hart Service Department 
                    
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                        GAS CONNECTIONS    CAUTION:  All gas supply connections and any pipe joint compound used must be  resistant to the action of propane gases.     Connect gas supply to the broiler(s). Make sure the pipes are clean and free of obstructions, dirt  and piping compound.     Codes require that a gas shutoff valve be installed in the gas line ahead of the broiler.    Natural gas broilers and propane gas broilers are equipped with fixed orifices and no adjustment is  necessary.    Pressure regulators are
                    
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                        ELECTRICAL CONNECTIONS WARNING: ELECTRICAL AND GROUNDING CONNECTIONS MUST COMPLY WITH THE  APPLICABLE PORTIONS OF THE NATIONAL ELECTRICAL CODE AND/OR  OTHER LOCAL ELECTRICAL CODES.  WARNING:     DISCONNECT THE ELECTRICAL POWER TO THE MACHINE AND FOLLOW    LOCKOUT / TAGOUT PROCEDURES  WARNING:     APPLIANCES EQUIPPED WITH A FLEXIBLE ELECTRIC SUPPLY CORD ARE    PROVIDED WITH A THREE-PRONG GROUNDING PLUG. IT IS IMPERATIVE     THAT THIS PLUG BE CONNECTED INTO A PROPERLY GROUNDED THREE-  PRONG RECEPT
                    
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                        OPERATION      WARNING: THE BROILER AND ITS PARTS ARE HOT. USE CARE WHEN OPERATING,    CLEANING, AND SERVICING THE BROILER.          CONTROLS      Au Gratin Oven Door Option    — Counterbalanced for easy opening. To open, lift  and Handle  the door handle up. To close the door, pull the    handle straight down.       Grid Positioning Handle  — Allows grid assembly to be adjusted to the proper    level depending on the product being prepared.      The higher the positioning of the grid, the close
                    
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                        Broiler Control Valve —   Regulates the flow of gas to the broiler burner. To    operate the valve, turn it counterclockwise. Turn    the knob clockwise to the OFF position to shut    burners down.    Grease Collector Handle —   The grease pan must be checked frequently and    emptied when it is about  3/4  full. To check or  empty the grease collector pan, pull the grease  collector handle straight out until the pan is  partially exposed. If the grease pan is being  emptied, carefully remove th
                    
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                        COOKING    It is not necessary to preheat the broilers before using, nor is it necessary to keep the gas on a  low setting when not in use. Broiling temperatures are reached within 90 seconds. Burner life will  be extended if the burners are turned off between cooking periods.    Select the desired grid position and gas setting. It is recommended that gas input be reduced first  when lower grid temperatures are desired. Further reduction in grid temperatures, if necessary,  can then be obtained 
                    
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                        CLEANING    WARNING: DISCONNECT THE ELECTRICAL POWER TO THE MACHINE AND  FOLLOW LOCKOUT / TAGOUT PROCEDURES.    Daily    Exterior    Clean the exterior finish of the broiler with a mild soap solution or similar grease-dissolving  material. DO NOT use Dawn Dish Detergent.    Broiler    Clean the broiler and doors, especially if fruit pies or tomato sauce were baked or meats  roasted, or if there have been any spillovers.    Stainless Steel    Routine cleaning of stainless steel may be done with o
                    
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                        MAINTENANCE    WARNING: THE BROILER AND ITS PARTS ARE HOT. USE CARE WHEN OPERATING,     CLEANING, AND SERVICING THE BROILER.     WARNING: DISCONNECT THE ELECTRICAL POWER TO THE MACHINE AND FOLLOW  LOCKOUT / TAGOUT PROCEDURES.    The efficient operation of this broiler depends upon a rather delicate balance between the volume  of gas and the supply of air. Unless complete combustion of the gas is achieved, poor operating  characteristics and excessive gas consumption can occur.    Periodic cleani
                    
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                        NOTES                                                                                                                                          –16 –                                                                                                                                                                                                                                                                                                                                                                
                    
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                         MODE  D'EMPLOI  GRILLOIRS HDR  DE LA SÉRIE V BASES  VIR1SF - Four conventionnel   VIR1CF - Four à air pulsé   VIR1BF - Appareil sur meuble   VIR1F - Grilloir modulaire          ** Pour de plus amples détails concernant le fonctionnement et  l’installation du four, se référer au Mode d’emploi F-37403  sur les fours HDR de la série V. - AVIS - Ce manuel a été préparé à l’intention de techniciens de l’entretien qui  ont reçu une formation et ne devrait pas être utilisé par des personnes  qui ne so
                    
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                        MESURES  DE  SÉCURITÉ  IMPORTANTES  CE MANUEL A ÉTÉ PRÉPARÉ À L’INTENTION D’UN PERSONNEL QUALIFIÉ  ET  AUTORISÉ À INSTALLER DES APPAREILS FONCTIONNANT AU GAZ ET À  EFFECTUER LE DÉMARRAGE INITIAL CHEZ LE CLIENT DE MÊME QUE LE  RÉGLAGE DES APPAREILS CONCERNÉS  DANS  CE  MANUEL  AFFICHER À UN ENDROIT VISIBLE LES PREMIERS SOINS À ADMINISTRER À  TOUTE  PERSONNE AYANT RESPIRÉ LES GAZ QUE CET APPAREIL DÉGAGE. ON PEUT SE PROCURER CES  INFORMATIONS  CHEZ  LE FOURNISSEUR DE  GAZ  LE  PLUS  PRÈS. IMPORTANT
                    
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                        BOULONS  D’ARRÊT IMPORTANT LES BOULONS D’ARRÊT DOIVENT ÊTRE EN PLACE POUR QUE LA  GRILLE  PUISSE  FONCTIONNER  EN  TOUTE  SÉCURITÉ. S’ILS SONT ENDOMMAGÉS OU MANQUANTS, LES REMPLACER  IMMÉDIATEMENT.  NE  PAS  FAIRE  FONCTIONNER  LA  GRILLE  SANS  CES  BOULONS. – 3 –                                                                                                                                                                                                                                           
                    
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                        INSTALLATION, FONCTIONNEMENT ET ENTRETIEN  GRILLOIRS À SERVICE INTENSE  DOCUMENT À CONSERVER. GENERAL Il est recommandé de lire ce manuel au complet et de suivre attentivement toutes les instructions  du fabricant.  Les grilloirs Vulcan sont fabriqués avec le plus grand soin à partir des meilleurs matériaux. Leur  installation, utilisation et entretien appropriés permettront d’en obtenir un rendement optimal  pendant de nombreuses années. INSTALLATION DÉBALLAGE  -  TOUS  LES  MODÈLES  DE  GRILLO