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                        ®
GE Zoneline packaged 
terminal air conditioners
2010 contract sales architects and engineers data manual                                                                                                                                                                                                                                                                                                                                                                                                          
                    
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                        Quick Reference Full Specs on pages 52 and 53 ALL UNITS REQUIRE POWER CONNECTION KIT Power Connection Kit determines resistance heat output  7000 Btuh units are not offered with 4.7 KW resistance heater  Dry Air 25   4100 Series Cooling with Electric Heat 4100 Series Cooling with Electric Heat MODEL COOLING MODEL COOLING  EER EER NUMBER (Btuh) NUMBER (Btuh) AZ41E07DA* 7300/7100 12.8/12.8 AZ41E07DAP 6800/6600 12.2/12.2 AZ41E09DA* 9450/9250 12.3/12.3 AZ41E09DAP 9000/8800 11.8/11.8 AZ41E12DA* 11800
                    
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                        geappliances.com Power Connection Kits 230/208-Volt Line Cord Connection Units 230/208-Volt Sub-Base and Direct Connected Units Electric  Electric  Electric  Min. Circuit Electric  Electric  Electric  Min. Circuit  Direct  Line Cord   Heat  Heater  Heat  Protection Sub-Base Connection  Heat  Heater  Heat  Protection   Kit BTUH Watts Amps (Amps) Kit BTUH Watts Amps (Amps) RAK3153A 8150/7900 2400/2320 11.0/11.6 15 RAK204D15P RAK4157 8150/7900 2400/2320 11.0/11.6 15 RAK3203A 11200/10900 3300/3200 1
                    
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                        ® The Zoneline 4100 and 6100 Series have incorporated changes suggested by customers, along with   enhancements by GE’s Technology Team and changes necessary to meet new UL and NEC requirements.     “L” shaped condenser coil. Cross flow blower across the product line for quieter operation. The “Partial Open Vent Air” feature was a specific request by a customer.   “Heat Sentinel” is an enhancement developed by GE’s Technology Team to help lodging professionals welcome their   guests with a moder
                    
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                        geappliances.com Table of Contents Front Cover 1 Mini Specs 4100 and 6100 Series 2 Mini Specs Power Connection Kits and Nomenclature 3 The 4100/6100 and Dry 25 4 Table of Contents 5 Introduction 6 The Zoneline System 7 Features and Benefits Features Table 8 Features and Benefits 9–11 Auxiliary Control Settings 12–13 Central Desk Control 14 Remote Thermostat Control 15–17 Heat Pumps and Energy Savings 18–19 Installation and Dimensions Application Comments 20 Case Dimensions 21 Wall Case/Sub-Base 
                    
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                        Introduction This manual is designed to provide product, performance   Deluxe Line Optional Features: and application information to our customers and their  • 	 C orr o s i on 	P r o t ecti on architects and engineers for use in selection and design   • 	 	 I n t e r n a l 	 C o n d e n s a t e 	 R e m o v a l 	 ( o n 	 6 1 0 0 	 S e r i e s	  ® of a zonal comfort control system utilizing GE Zoneline  Heat Pump without Corrosion Protection) Packaged Terminal Air Conditioners (PTAC) and Packaged
                    
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                        geappliances.com The Zoneline System The typical Zoneline installation consists of the wall case (or sleeve), chassis, power cord and exterior grille. Some installations may  use a sub-base for support of the unit or for ease of electrical connections. Each of the components should be the standard  products offered by GE or, in the case of the exterior grille, approved by GE Applications Engineering. Use of components not  specifically designed or approved for use with the Zoneline unit can resu
                    
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                        ® Zoneline Features Resistance heat Heat pump AZ AZ AZ  41 Series  41 Dry Air 25 61 Series Cooling EER Range (230 Volts/265 Volts) 10.6 - 12.8 11.3 - 12.2 11.2 - 13.2 Heating COP Range (230 Volts/265 Volts) N/A N/A 3.3 - 4.0 Refrigerant type R-410A R-410A R-410A Cross-flow (tangential) blower Standard Standard Standard Enhanced Dehumidification Optional Standard — Heat pump with resistance heat back-up — — Standard Heat pump with supplemental resistance heat — — Standard Staged Heating — — 3-Sta
                    
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                        geappliances.com Features and Benefits Standard Physical Dimensions Automatic Emergency Heat GE has maintained the same dimensions since 1961 —  Automatically uses electric resistance heat if the heat   42" wide x 16" high x 13-3/4" deep pump output is not sufficient to maintain selected   room temperature. Replacement of older units is made easy.  Reverse Cycle Heat Pump Defrost System Weather-Protected Electrical Components Standard on all Zoneline 6100 Series heat pumps.  Vital electrical com
                    
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                        Features and Benefits Fan-Only Setting – HIGH/LOW Indoor Coil Frost Control The unit provides the option of selecting either HIGH or LOW Prevents indoor coil from freezing  speed for Fan-Only operation. and causing complaints due to lack  of cooling. Frost can form on the  Fan-Cycle Switch – “SmartFan” indoor coil when the unit is operated  Unique “SmartFan” allows unit to operate fan continuously   in cooling when outdoor temperatures  in cooling operation and fan cycle in heating to provide be
                    
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                        geappliances.com Features and Benefits  Up-Front Air Filters  Corrosion Protection (Optional)  Two interchangeable  4100 and 6100 Series units may be ordered with special  up-front filters, easy  protection to better withstand damage from salt air and   to remove and reinstall, salt water in seacoast areas. may be cleaned without  Corrosion protection is standard on the Dry Air 25 models. opening or removing   Heat pump units with ICR are not available with corrosion  the room front. protection 
                    
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                        Auxiliary Control—Aux Set Button The auxiliary control push button is located behind the room  cabinet, below the control panel. The auxiliary controls come  preset to the modes most desired by customers. However,  the owner is responsible for ensuring the auxiliary controls  are set to the desired function. There are 9 different modes  that can be set using the auxiliary set button.  To change modes: •	 Pr ess	 A U X	 S E T	 (“ A U” 	 appears	 on	 the	 display ) . • 	 	 P r e s s 	 t h e 	 M O 
                    
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                        geappliances.com Auxiliary Control Settings (cont) Mode 3—Freeze Sentinel/Heat Sentinel  The default settings for Mode 3 are:  Heat Sentinel is off  Freeze Sentinel is on.  When Freeze Sentinel is activated, it automatically provides  heat without user interface. This helps to prevent plumbing  damage by turning the heater and indoor fan ON at 41ºF and  OFF at 46ºF.  When Heat Sentinel is activated, it automatically provides  cooling without user interface. This helps to prevent an  excessively 
                    
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                        Central Desk Control  Some installations may want to govern the ability of the unit 4. R ecommended wire size must be followed as a minimum  to operate from a control device remote to the unit or even requirement. remote to the room in which the unit is located. The general  Wire Size #AWG Maximum Allowable Length term given to systems such as this is Central Desk Control.   #22  600 Ft. The most common installation of this type of system is a   #20  900 Ft. switch mounted at the registration de
                    
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                        geappliances.com Remote Thermostat Control In some installations, control of the operation of the unit at  The fan speed for the 4100 Series in remote thermostat  a location remote from the unit itself may be desired. A unit operation is selected by the connection of the fan wire from  mounted high in the wall or over a door, for instance, where the thermostat to either the HIGH or LOW terminal on the unit.  the unit-mounted controls are inaccessible, can be connected See the sketch of the unit 
                    
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                        Remote Thermostat Control Heat Pump Models Feature Heat Pump Electric Heat ® The Zoneline 6100 Series heat pump units may be Indoor Frost Control Yes Yes ™ connected to a single-stage cooling/two-stage heating  Freeze Sentinel Yes Yes thermostat designed for use with heat pump systems.   Heat Sentinel Yes Yes GE offers two thermostats compatible with the   Auto Fan Speed No No 6100 series units:  Electronic  Temperature Limiting No No Switch to Resistance  Heat Based on Indoor Determined by  Tem
                    
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                        geappliances.com   Remote Thermostat Control Selection Chart For Zoneline Packaged Terminal Units Zoneline Series Thermostat Model Type Function Low-Voltage Conductors 4100 RAK164D1 Digital 5 Cooling and Heating RAK164P1 Digital Programmable 5 6100 RAK148D1 Digital 6 Single-Stage Cooling –  2-Stage Heating RAK148P1 Digital Programmable 6 Thermostat wire size – up to 60 feet AWG20 – up to 66 feet AWG18  For remote thermostat operation follow the steps below: 1.  Turn on the unit and ensure it is 
                    
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                        Heat Pumps and Energy Savings ® •	 	 G E	Z oneline heat pumps are designed to provide   Balance Point cost-efficient heat pump operation while monitoring   An important consideration in the selection of a heat pump  room conditions to maintain comfort. unit is the “balance point” of the installation. Virtually every  The units employ a logic system monitoring both outdoor  room is unique—with different insulation, different sizes  and indoor temperatures to determine the heat source, thus  and t
                    
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                        geappliances.com Heat Pumps and Energy Savings An option is provided in the auxiliary controls (Mode 8) to  Heat Pump Operation — Zoneline 6100 Series allow the unit to operate only in resistance heat. The use of  Heat sources: Heat pump, heat pump and simultaneous  this option significantly increases the cost for heating.   electric resistance heat or electric resistance heat. Zoneline heat pumps employ a highly featured microprocessor Heat pump defrost — Zoneline 6100 Series control system int
                    
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                        Application Comments Use and Care Manual and installation instructions are High Wall Mount — For units  ® shipped with Zoneline units. It is important that any air mounted high in the wall, the  conditioning system be properly sized and applied in order  discharge louvers should be   to achieve the desired temperature and humidity levels in  at a setting that provides the  the space to be conditioned. Zoneline units are designed most horizontal air discharge.  primarily to provide heating and co