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                        R
5100-I WOOD INSERT 
Beaverton
Tested and 
O-T L
Listed by Oregon USA
C
OMNI-Test Laboratories, Inc.
This manual contains instructions for Installation, Operation & Maintenance.  Please read this entire 
manual before you install and use your new room heater.  Failure to follow instructions may result in 
property damage, bodily injury, or even death.
IMPORTANT SAFETY NOTES:
1) When installing your insert, particular attention should be paid to fire protection. If this room heater is not proper
                    
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                        R 5100-I  WOOD INSERT Hearth & Home Technologies welcomes you to our tradition of excellence!  In choosing a Quadra-Fire appliance, you  have our assurance of commitment to quality, durability, and performance. This commitment begins with our research of the market, including ‘Voice of the Customer’ contacts, ensuring we make  products that will satisfy your needs. Our Research and Development facility then employs the world’s most advanced  technology to achieve the optimum operation of our sto
                    
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                        R 5100-I  WOOD INSERT SAFETY & OVERVIEW OF APPLIANCE MODEL NAME Quadra-Fire Dimensions----------------------------------------------------- 4    5100-I  WOOD INSERT Minimum Clearances to Combustibles ------------------ 5 Location of Serial Number Label-------------------------- 5 Listings ---------------------------------------------------------- 6 Chimney Height & Draft and 2-10-30 Rule ------------- 6 Serial Number Installation Recommendations ---------------------------- 5 General Installatio
                    
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                        R 5100-I  WOOD INSERT DIMENSIONS TOP VIEW 34-3/16"  (919mm) 25-5/8"  (651mm) C L SIDE VIEW 17-7/8"  (454mm) 12-7/8"  (327mm) 26-3/4"  (679mm) 9-1/8"  (232mm) 12.0"  (305mm) 39-1/8"  (994mm) 22-1/4"  (565mm) 21-1/8"  (537mm) 10-1/2"  (267mm) 29-5/8"  FRONT VIEW (752mm) A 39-1/8"  (994mm) Panel A B Size   STD  47” 30-1/2”   B   Large 51-1/4”  34-1/4”   Page 4 January 30, 2004 250-1960  Rev B                                                                                                            
                    
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                        R 5100-I  WOOD INSERT CLEARANCES TO COMBUSTIBLES United States and Canada In Canada a full length 6” (152mm) S635 flue liner required  as per ULC S628. Mantel NOTE:  When installling into a masonry fireplace, the fire- place must be built to UBC Chapter 37 standards.  Do not  remove brick or mortar from masonry fireplace to accomo- Fascia or Trim  B date insert.  The permanent metal warning plate provided  must be attached to the back of the fireplace stating the fire- place may have been altere
                    
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                        R 5100-I  WOOD INSERT LISTINGS CHIMNEY HEIGHT/DRAFT (CONT’D) These installation instructions describe the installation and opera- AVOID FIRE:  To ensure that insulation or any other combustible  tion of the Quadra-Fire 5100-I Wood Insert.  This insert meets the  material does not contact the chimney, a chimney inside the house  U.S. Environmental Protection Agency’s 1990 particulate emission  must have at least 2 inches (51mm) of air space clearance around  standards.  The 5100-I is listed by OM
                    
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                        R 5100-I  WOOD INSERT GENERAL INSTALLATION PROCEDURE • DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE. • Install liner, if required, for your chosen installation. • Attach metal warning plate to the back of the fireplace with screws or nails. • Set appliance on the hearth (See Hearth Requirements page 5 and Support Kit information on page 16. • Complete the vent connection required for your installation type. •  Relocate plate for Outside Air (Required for Mobile Home Insta
                    
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                        R 5100-I  WOOD INSERT OVALIZING ROUND STAINLESS STEEL  CHIMNEY REQUIREMENTS  LINERS  A chimney must be the required height above the roof  or other obstruction for safety and for proper draft oper- Ovalizing round stainless steel liners to acommodate  ation.  The requirement is that the chimney must be at the liner passing through the damper region of a fire- place is an allowable and acceptable practice. least 3 feet (91cm) higher than the highest point where  it passes through the roof, and at
                    
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                        R 5100-I  WOOD INSERT INSTALLATIONS INTO ZERO CLEARANCE FIREPLACES IN MOBILE HOMES  (IN USA ONLY) 1.   An outside air inlet must be provided for combustion and must  Spark Arestor Cap remain clear of leaves, debris, ice and/or snow.  It must be  unrestricted while unit is in use to prevent room air starvation  which can cause smoke spillage and an inability to maintain a  Storm Collar fire.  Smoke spillage can also set off smoke alarms. Roof Flashing 2.   Unit must be secured to the mobile home 
                    
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                        R 5100-I  WOOD INSERT INSTALLATION OPTIONS Refer to: Clearances to Combustibles on page 5,  Canadian Installation requirements on page 12,   Hearth Requirements on page 5 and Zero Clearance Adjustable Support Kit on page 16. MASONRY FIREPLACE  Masonry Chimney Flue Tile  USING DIRECT-CONNECT METHOD Full Listed  Mantel The Quadra-Fire 5100-I Insert conforms with the UL Stan- Liner Option dard for Safety 1482 and ULC S628 (Canada) in all respects,  Direct Connect  Air-tight Face Seal and is approve
                    
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                        R 5100-I  WOOD INSERT FACTORY BUILT ZERO CLEARANCE FIREPLACE  (USA INSTALLATONS ONLY) The Quadra-Fire 5100-I  Insert is listed to UL Standards for Safety 127 and approved for installation and use in factory built  zero clearance fireplaces conforming to the following specifications: Minimum Width of cavity opening: 36” 915mm Minimum Height: 24” 610mm Minimum Depth from front to rear: 19” 483mm The following modifications of factory built fireplaces are permissible:  1) removal of damper;  2) rem
                    
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                        Attach liner with 2 tabs R 5100-I  WOOD INSERT INSTALLATION IN CANADA    MASONRY and HEAT-CIRCULATING (INSTALLATIONS INTO FACTORY-BUILT FIREPLACES ARE PROHIBITED IN CANADA) Whether installed in a masonry or heat-circulating fireplace, this fireplace insert must be installed with a continuous chim- ney liner of 6” (152mm) diameter extending from the fireplace insert to the top of the chimney. The chimney liner must  conform to the Class 3 requirements of CAN/ULC-S635, Standard for Lining Systems 
                    
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                        R 5100-I  WOOD INSERT OUTSIDE AIR INSTALLATION Cover from rear  of stove is  secured to front  of stove Remove 2 Spring Handles Figure 13A Tools Needed:  Phillips Head Screwdriver 1) Remove cover from rear of stove by removing screws. 2) Remove the 2 Air Control spring handles. 3) Remove the lower grill by removing 2 screws in the center of the grill. 4) Unplug the snap disc by-pass switch and speed control from the wiring harness for easier access to blower.    (Located on right hand side of st
                    
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                        R 5100-I  WOOD INSERT BLOWER REPLACEMENT INSTRUCTIONS Part 832-1991 for Serial Numbers 131586 and below Part 832-3190 for Serial Numbers 131587 and above TOOLS NEEDED:  #2 PHILLIPS SCREWDRIVER 1)   Unplug blower cord from outlet. 2)   Pull insert out from the fireplace. 3)   Remove the 2 Air Control spring handles. 4)   Remove the lower grill by removing 2 screws in the center of  the grill. 5)   Unplug the snap disc by-pass switch and speed control from  the wiring harness for easier access to 
                    
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                        R 5100-I  WOOD INSERT  PANEL and TRIM SET INSTALLATION STANDARD   Size:  30-1/2” h x 47”w LARGE   Size:  34-1/4” h x 51-1/4”w 831-1452, Gold Trim 831-1461, Gold Trim SP-51S-NL, Nickel Trim SP-51l-NL, Nickel Trim Kit Includes:  (2) Side Panels, left & right; (1) Panel Top & Fastener package; (2) Side Trim, left & right; (1) Trim Top & Fastener package. Tools Needed:  Powered Phillips head screw driver and a long handled Phillips screw driver . Assembling Trim Attaching Panels to the Insert 1.  Pl
                    
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                        R 5100-I  WOOD INSERT  ZERO CLEARANCE ADJUSTABLE TRIM SUPPORT,  2” to 10”  Part No. ADJSPT-12, size 12” x 50” Included in Kit: (1) Trim Top, (1) Trim Front, (2) Trim Sides, Double-Sided Tape (already installed) Tools Needed:  Phillips Head Screwdriver, Sheet Metal Shears, Measuring Tape, Gloves EXPLODED VIEW OF SCISSORS 1. The 10 screws on each set of scissors will already be  loose when shipped.  See Figure 16A. 2.  Expand scissors to desired height.  Tighten screws  SCREWS ARE CIRCLED to hold 
                    
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                        R 5100-I  WOOD INSERT OPERATION WOOD SELECTION AND STORAGE Burn only dry seasoned wood.  Dry, well-seasoned wood will not only minimize the chance of creosote formation but will give you the  most efficient heat output.  Even dry wood contains at least 15% moisture by weight and should be burned hot enough to keep the  chimney hot enough to maintain particulate (smoke) burning. Burning unseasoned wood of any variety defeats the stoves’ efficiency. Dead wood lying on the forest floor should be co
                    
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                        R 5100-I  WOOD INSERT OPERATING TIPS For maximum operating efficiency with the lowest emissions, follow these operating procedures: 1.    Regardless of desired heat output, when loading stove, burn your Quadra-Fire with both air controls wide open for a minimum  of 5 to 15 minutes. 2.    Regulate burn rate (heat output) by using the Primary Control (under ashcather).  The Start-Up Air Control (right side) is mainly  for initial start-up and reloading. 3.    Heat output settings:  Follow burn rat
                    
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                        R 5100-I  WOOD INSERT  AIR QUALITY AND YOUR QUADRA-FIRE INSERT  In recent years there has been an increasing concern about the quality of our air.  Much of the blame for poor air quality has  been placed on the burning of wood for home heating.  In order to improve this situation we at Quadra-Fire have developed  cleaner burning inserts that surpass the stringent requirements for emissions established by our governing agencies.  Your  4100-I, like any other appliance, must be properly operated i
                    
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                        R 5100-I  WOOD INSERT MAINTENANCE CARE AND CLEANING OF PLATED SURFACES IMPORTANT:  You must clean all the fingerprints and oils from the plated surfaces before firing the insert for the first time.  Use warm soapy water and a soft rag, glass cleaner and a paper towel, or vinegar and a paper towel to remove the oils.   DO NOT use abrasive cleaners! If not cleaned properly prior to lighting the first fire, the oils can cause permanent stains.   The plating will be cured upon firing of the insert a