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                        ®
Owner's Manual
Snowthrower
HS520A • HS520AS
See page 39 for instructions on
HS520A
setting up your Snowthrower.
EM3
HS520K1AS
POM53091-C
IPC 5500.2005.07
31V10610
Printed on
00X31-V10-6100 Recycled Paper PRINTED IN U.S.A. 
© 1999–2005 American Honda Motor Co., Inc.—All Rights Reserved                                                                                                                                                                                                                     
                    
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                            WARNING:     The engine exhaust from this product  contains chemicals known to the State  of California to cause cancer, birth  defects, or other reproductive harm. Keep this owner's manual handy, so you can refer to it any time. This  owner's manual is considered a permanent part of the snowthrower  and should remain with the snowthrower if resold. The information and specifications included in this publication were in  effect at the time of approval for printing. American Honda Motor Co.
                    
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                        INTRODUCTION Congratulations on your selection of a Honda snowthrower. We are  certain you will be pleased with your purchase of one of the finest  snowthrowers on the market. We want to help you get the best results from your new snowthrower  and to operate it safely. This manual contains the information on how  to do that; please read it carefully. As you read this manual, you will find information preceded by a  NOTICE  symbol. That information is intended to help you avoid  damage to your sn
                    
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                        INTRODUCTION A FEW WORDS ABOUT SAFETY Your safety and the safety of others is very important, and using this  snowthrower safely is an important responsibility. To help you make informed decisions about safety, we have provided  operating procedures and other information on labels and in this  manual. This information alerts you to potential hazards that could hurt  you or others.  Of course, it is not practical or possible to warn you about all the  hazards associated with operating or maintain
                    
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                        CONTENTS SNOWTHROWER SAFETY  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 IMPORTANT SAFETY INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4 SAFETY LABEL LOCATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7 CONTROLS & FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 COMPONENT & CONTROL LOCATIONS . . . . . . . . . . . . . . . . . . . . . .
                    
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                        SNOWTHROWER SAFETY IMPORTANT SAFETY INFORMATION Honda snowthrowers are designed to clear snow from driveways and  walkways. Other uses can result in injury to the operator or damage to  the snowthrower and other property. Most accidents with snowthrowers can be prevented if you follow all  instructions in this manual and on the snowthrower. The most common  hazards, according to accident statistics, are discussed below, along  with the best way to protect yourself and others. Avoid Rotating Auge
                    
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                        SNOWTHROWER SAFETY Keep Shields in Place Guards and shields are designed to protect you from being hit by  thrown objects and to keep you from touching hot engine parts and  moving components. For your safety and the safety of others, keep all  shields in place when the engine is running. Adjust the snow discharge chute to avoid hitting the operator,  bystanders, windows, and other objects with ejected snow. Stay clear  of the snow discharge chute while the engine is running. Children and pets m
                    
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                        SNOWTHROWER SAFETY Operating Near Roads Always watch for vehicle traffic when operating the snowthrower near  roads and driveways. Never operate the snowthrower on public roads. Operator Responsibility Know how to stop the snowthrower quickly in case of emergency.  Understand the use of all snowthrower controls. Never permit anyone to operate the snowthrower without proper  instruction. Do not let children operate the snowthrower. If people or  pets suddenly appear in front of the snowthrower wh
                    
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                        SNOWTHROWER SAFETY SAFETY LABEL LOCATIONS These labels warn you of potential hazards that can cause serious  injury. Read them carefully. If a label comes off or becomes hard to  read, contact your Honda snowthrower dealer for a replacement.  DANGER DANGER KEEP HANDS OUT OF DISCHARGE KEEP HANDS AND CHUTE WHILE FEET AWAY FROM ENGINE IS RUNNING CAUTION AUGER WHILE ENGINE IS RUNNING. HOTMUFFLERCANBURNYOU. Stayawayifenginehasbeen running.  WARNING STOPENGINE. READ WAITFORALL DONOTDIRECT OWNER'S 
                    
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                        CONTROLS & FEATURES COMPONENT & CONTROL LOCATIONS Use the two illustrations on this page to locate and identify the most  frequently used controls. CHUTE GUIDE HANDLE AUGER CLUTCH  HANDLEBAR LEVER SPARK  PLUG  COVER FUEL CAP CHOKE  KNOB FUEL VALVE STARTER GRIP OIL FILLER CAP ENGINE OIL DRAIN PLUG HS520AS ENGINE SWITCH STARTER  BUTTON (P. 15) 8                                                                                                                                                           
                    
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                        CONTROLS & FEATURES CONTROLS Fuel Valve OFF The fuel valve opens and closes  the fuel line leading from the fuel  tank to the carburetor. Make sure  ON that the fuel valve is positioned  exactly at either the ON or OFF  position. When the snowthrower is  not in use, always leave the fuel  valve in the OFF position to reduce  the possibility of fuel leakage. Engine Switch OFF ON OFF The engine switch controls the  OFF ON ignition system. The HS520A has  an OFF-ON-OFF switch, while the  HS520AS ha
                    
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                        CONTROLS & FEATURES Choke Knob OPEN The choke knob is used to open or  CLOSED close the choke. CLOSED is used  when the engine is cold. The OPEN position provides the  correct fuel mixture for operation  after the engine has warmed up,  and for starting a warm engine. Chute Guide Handle Use this control to guide the snow discharge angle and direction. LOW AND NEAR LEFT HIGH  AND  FAR RIGHT Auger Clutch Lever ENGAGE When this lever is engaged, the  snowthrower auger paddles begin to  spin and the
                    
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                        BEFORE OPERATION ARE YOU READY TO GET STARTED? Your safety is your responsibility. A little time spent in preparation will  significantly reduce your risk of injury. Knowledge Read and understand this manual. Know what the controls do and how  to operate them. Familiarize yourself with the snowthrower and its operation before you  begin using it. Know how to shut off the snowthrower quickly in case of  an emergency. IS YOUR SNOWTHROWER READY TO GO? For your safety, and to maximize the service li
                    
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                        BEFORE OPERATION Check the General Condition of the Snowthrower • Look around and underneath the snowthrower for signs of oil or  gasoline leaks. • Check the auger housing and the discharge chute for accumulation  of packed snow or ice. Clean the auger housing and discharge  chute before starting the snowthrower. • Look for signs of damage. • Check each control for proper operation. • Check auger paddles for wear. Replace if necessary (page 28). • Check the scraper blade for wear. Replace if nec
                    
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                        OPERATION SNOWTHROWING PRECAUTIONS Before operating the snowthrower for the first time, please review  both the SNOWTHROWER SAFETY chapter (page 4) and the  BEFORE OPERATION chapter (page 11). Even if you have operated other snowthrowers, take time to become  familiar with how this snowthrower works, and practice in a safe area  until you build up your skills. Never tamper with or alter any of the controls or safety devices on the  snowthrower. For your safety, avoid starting or operating the en
                    
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                        OPERATION 2. If the engine is cold, pull  CLOSED the choke knob out to the  CLOSED position. 3. Start the engine. Electric Start (AS model only): a. Connect an extension cord (commercially available) to the  starter box first, then to a 120 volt ac outlet. 120 VAC OUTLET EXTENSION CORD (COMMERCIALLY  AVAILABLE) STARTER BOX PLUG Use an outdoor power cord with a power rating of no less than  15 amps. Do not connect and disconnect the power cord with  wet hands. Do not use in the rain. Be sure to h
                    
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                        OPERATION c. Push the starter button until the  engine starts. After the engine  starts, disconnect the power  cord from the electrical outlet,  and then from the starter box. NOTICE To prevent damage to the starter, do not operate the starter for  more than 15 seconds. If the engine fails to start, release the  button and allow the starter to cool for 10 minutes before  operating it again. Manual (Pull) Starting a. Turn the engine switch to the ON position. ON HS520AS HS520A ON b. Pull the star
                    
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                        OPERATION 4. Let the engine warm up for several minutes. If the choke knob has  been pulled to the CLOSED position to start the engine, gradually  push it to the OPEN position as the engine warms up.  STOPPING THE ENGINE To stop the engine in an emergency, turn the engine switch to the OFF  position. Under normal conditions, use the following procedure. 1. Release the auger clutch lever.  The auger will stop operation. RELEASE 2. Turn the engine switch to the OFF position. OFF OFF HS520A HS520AS
                    
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                        OPERATION CLEARING SNOW 1. Press down on the handlebar to raise the front of the snowthrower  slightly. Roll the snowthrower over to the snow area. 2. Use the chute guide handle (page 10) to  ENGAGE  AUGER adjust the direction for the discharged  snow to travel. 3. Engage the auger clutch lever. The  auger will begin to spin. 4. Tilt the snowthrower forward  TILT FORWARD SLIGHTLY slightly with the handlebar to  engage the auger into the  snow. The auger will then pull  the snowthrower forward an
                    
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                        OPERATION SNOW-CLEARING TIPS For best efficiency, clear snow before it melts, refreezes and hardens. Operating tips for clearing hard or deep snow: • Clear snow with a back and forth motion. Release the auger clutch  lever, then press down on the handlebar to raise the auger housing  when pulling the snowblower backwards. • Clear a narrower swath. Make several passes with the auger  overlapping the cleared areas. REMOVING OBSTRUCTIONS If the discharge chute or snowthrowing mechanism becomes  res