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                        SHINDAIWA OWNER’S/OPERATOR’S MANUAL
C242 BRUSHCUTTER
C242
WARNING!
Minimize the risk of injury to yourself and others! Read this 
manual and familiarize yourself with the contents. Always 
wear eye and hearing protection when operating this unit.
Part Number 81644 Rev 1/07                                                                                                                                                                                                                                   
                    
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                        Introduction Attention Statements Safety Instructions  The Shindaiwa 242 Series hand held Throughout this manual are special  Work Safely power equipment has been designed and “attention statements”. Shindaiwa trimmers operate at very high  built to deliver superior performance and  speeds and can do serious damage or  reliability without compromise to quality,  injury if they are misused or abused.      WARNING! comfort, safety or durability.  Never allow a person without training or    Shindai
                    
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                        Safety Instructions The Properly Equipped Operator    WARNING! Wear hearing protection devices  	 	 			UseGood 	 Judgment 	 and a broad-brimmed hat or  ALWAYS wear eye protection to shield  Wear close-fitting clothing to pro- helmet. tect legs and arms. Gloves offer  against thrown objects. added protection and are strongly  NEVER run the engine when  Always wear eye protection such as  recommended. Do not wear  goggles or safety glasses. transporting the unit. clothing or jewelry that could get
                    
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                        Be Aware of the Working Environment Make sure bystanders or observers outside the  Avoid long-term   operation in very hot or 50-foot “danger zone” wear eye protection. very cold weather.   50   FEET Reduce the risk of  bystanders being struck  by flying debris. Make  sure no one is within 50  When operating in rocky terrain or near  feet (15 meters)—that’s  electric wires or fences, use extreme cau- about 16 paces—of an  tion to avoid contacting such items with  operating attachment. the cuttin
                    
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                        Product Description C242 BRUSHCUTTER Throttle Ignition Spark Plug Interlock Switch Muffler Strap Throttle  Hanger Trigger Fuel Tank Outer Tube Handle Bar Using the accompanying illustrations as  a guide, familiarize yourself with this unit  Gear Case and its various components. Understanding  your unit helps ensure top performance,  Cutting  long service life, and safer operation. Attachment Shield  WARNING! Do not make unauthorized modifica- tions or alterations to any of these units  or their 
                    
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                        Assembly Cutting Attachment Shield Bracket Cutting Attachment Shield Socket- Head Cap  Outer  Screw Tube Shim Clamp Screw Shim Line Cutter Cutting   Retaining  Cutting  Attachment Mounting   Nut Attachment  Plate Sub-shield with  Shield Line Cutter Figure 5A Figure 5 Install the Cutting Attachment Shield C242 Cutting Attachment Shield 1. Insert the cutting attachment shield     WARNING! between the outer tube and the cutting  NEVER operate the unit without the  attachment mounting plate. See Fig
                    
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                        Assembly (Continued) Handle Bar C242 Install the handlebar: Ignition Switch Handle Positioning Label 1.  Use the 4 mm hex wrench to remove  the lower cap retaining screws from the  POSITION HANDLE Hanger FORWARD OF THIS LINE handlebar bracket. Remove the cap from  the bracket. See Figure 7. Shoulder Strap Throttle  2.  Position the handle on the outer tube  Trigger Protector Sleeve forward of Handle Positioning Label  as shown in Figure 7. Reassemble the  lower cap to the handlebar bracket in  t
                    
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                        Installing a Trimmer Head NOTE:  Hand-tighten Trimmer Head (coun- ter-clockwise to install) The C242 is shipped with Holder A, Holder B,  Shaft Bolt  shaft bolt, and bolt guard installed. The shaft  (not used) bolt is a LEFT-HAND thread. Remove it by turn- Gear Case  ing CLOCKWISE! Shaft Bolt Guard  1.  With the gear case output shaft facing  (not used) up, rotate the gearshaft and holder A  until the hole in holder A aligns with the Holder B matching hole in the gear case flange,  and then lock
                    
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                        Installing a Blade  CAUTION! Turn the C242 upside down so the gear  Shaft Bolt case output shaft is facing UP and   Install the blade so its printed surface  remove the shaft bolt, bolt guard and  is visible to the operator when the  holder B from the gear case shaft. Bolt Guard brushcutter is in the normal operating  position. 1. Align the hole in blade holder A with the  Holder B matching hole in the gear case flange  and then temporarily lock the output  Output Shaft shaft by inserting a hex 
                    
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                        Mixing Fuel CAUTION! Examples of 50:1 mixing quantities CAUTION! n 1 gallon of gasoline to 2.6 oz. mixing oil This engine is designed to operate on  Some types of gasoline contain alcohol  a 50:1 mixture consisting of unleaded  as an oxygenate. Oxygenated gaso- n 5 liters of gasoline to 100 ml. mixing oil gasoline and ISO-L-EGD or JASO FC  line may cause increased operating  IMPORTANT! class 2-cycle mixing oil only. Use of  temperatures. Under certain condi- Mix only enough fuel for your immedia
                    
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                        Starting the Engine (continued) When the Engine Starts...  WARNING! WARNING! n After the engine starts, allow the en- gine to warm up at idle 2 or 3 minutes  The cutting attachment may rotate Never start the engine from the oper- before operating the unit.  when the engine is started! ating position. n After the engine is warm, pick   5. When the engine starts, slowly move the  IMPORTANT! up the unit and clip on the shoulder  choke lever to the "OPEN" position. See  strap. See page 12. If the en
                    
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                        Checking Unit Condition NEVER operate the unit with the cut- ALWAYS stop the engine immediately   Do not make modifications to this unit with- ting attachment shield or other protective  and check for damage if you strike a for- out written approval from Shindaiwa, Inc. devices removed! eign object or if the unit becomes tangled.  ALWAYS make sure the cutting attach- Do not operate with broken or damaged  ment is properly installed and firmly tight- equipment.  WARNING! ened before operation. NE
                    
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                        T U C   T O N   O D Using a Blade C242 Blade Thrust Engine Operating Speeds ‘Blade thrust’ is a sudden sideways or Operate the unit at full throttle while cut-  WARNING! backward motion of the brushcutter. Such ting. Best fuel efficiency is obtained by  n Before working with a blade- motion may occur when the blade jams or releasing the throttle when swinging back  equipped unit, always inspect and  catches on an object such as a sapling tree after a cut. clean the area of objects that could  or
                    
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                        General Maintenance IMPORTANT! NOTE: MAINTENANCE, REPLACEMENT OR Using non-standard replacement    WARNING! REPAIR OF EMISSION CONTROL parts could invalidate your Shindaiwa   DEVICES AND SYSTEMS MAY BE warranty. Before performing any maintenance,  PERFORMED BY ANY REPAIR ESTAB- repair or cleaning work on the unit,  Muffler LISHMENT OR INDIVIDUAL; HOWEVER,  make sure the engine and cutting  This unit must never be operated with   WARRANTY REPAIRS MUST BE PER- attachment are completely stopped.  a
                    
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                        10/15-Hour Maintenance Every 10 to 15 hours   Clean the of operation: spark plug and check the gap Remove and clean the spark plug. Adjust  0.024–0.028 inch at the electrode. the spark plug electrode gap to 0.024 - 0.028  (0.6–0.7 mm) inch (0.6 - 0.7 mm). If the spark plug must  be replaced, use only an NGK BPMR6A or  equivalent resistor type spark plug of the  correct heat range. See Figure 27. CAUTION! Before removing the spark plug, clean  XST021 the area around the plug to prevent  Figure 27
                    
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                        135-hour Maintenance Every 135 hours of operation,  Engine remove and clean the muffler. Engine Cover  Cover Screws WARNING! Muffler Never operate this trimmer  Cover with a damaged or missing muffler or  spark arrester! Operating with missing  or damaged exhaust components is  Muffler a fire hazard, and can also damage  Cover Screw your hearing! Muffler Screws 1. Remove the spark plug boot. Muffler  2. With a 3 mm hex wrench remove the 1  muffler cover and 3 engine cover screws  Gasket Screws a
                    
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                        Long Term Storage CAUTION! Whenever the unit will not be used for   n Remove the spark plug and pour about  30 days or longer, use the following   1/4 ounce of 2-cycle mixing oil into the  Gasoline stored in the carburetor   procedures to prepare it for storage: cylinder through the spark plug hole.  for extended periods can cause hard  Slowly pull the recoil starter 2 or 3 times  starting and could also lead   n Clean external parts thoroughly. so oil will evenly coat the interior of the  to in
                    
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                        Troubleshooting Guide  ENGINE DOES NOT START What To Check  Possible Cause Remedy Faulty recoil starter.  Does the engine crank? NO Fluid in the crankcase. Consult with an authorized servicing dealer.  Internal damage.   YES Loose spark plug. Tighten and re-test.  Good compression? NO Excess wear on cylinder, piston, rings. Consult with an authorized servicing dealer.  YES Fuel incorrect, stale or contaminated; Refill with fresh, clean unleaded gasoline with  Does the tank contain NO mixture inco
                    
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                        Troubleshooting Guide (continued) ADDITIONAL PROBLEMS Symptom Possible Cause Remedy Clean the air filter. Clogged air filter.  Poor acceleration.  Clogged fuel filter. Replace the fuel filter. Lean fuel/air mixture. Consult with an authorized servicing dealer. -1 Idle speed set too low. Adjust: 3,000 (   250) RPM (min   ) Switch turned off. Reset the switch and and restart.  Engine stops abruptly.  Fuel tank empty. Refuel. See page 10.  Clogged fuel filter. Replace fuel filter.  Water in fuel. Drain; 
                    
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                        The following statement only applies to United States and its territories Shindaiwa Corporation Federal Emission Design And Defect Limited Warranty   Utility And Lawn And Garden Engines Shindaiwa Corporation warrants to the initial purchaser and each  LIMITATIONS subsequent owner, that this utility equipment engine (herein engine)  The Federal Emission Design and Defect Warranty shall not cover  is designed, built and equipped to conform at the time of initial sale,  any of the following: to all