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                        EVS TOOLROOM LATHE w/DRO
MODEL SB1059F 18" X 40" MODEL SB1042PF 21" X 60"
MODEL SB1060PF 18" X 60" MODEL SB1043PF 21" X 80"
MODEL SB1061PF 18" X 80" MODEL SB1045PF 21" X 120"
OWNER'S MANUAL
Hundreds of Thousands of Lathes Sold With a Tradition of Quality Since 1906!
© July, 2011 by South Bend Lathe Co. For Machines Mfg. Since 3/11                                                                                                                                                                        
                    
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                        Scope of Manual This manual helps the reader understand the machine, how to prepare it for operation, how to control  it during operation, and how to keep it in good working condition. We assume the reader has a basic  understanding of how to operate this type of machine, but that the reader is not familiar with the controls and adjustments of this specific model. As with all machinery of this nature, learning the  nuances of operation is a process that happens through training and experience. I
                    
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                        Table of Contents INTRODUCTION .................................................... 3 Installation & Removal Devices ........................37 About This Machine .............................................3 Chuck Installation .............................................38 Foreword ............................................................. 3 Registration Marks ............................................ 39 Capabilities ......................................................... 3 Chuck Remo
                    
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                        Headstock & Gearbox Threading Controls .......... 59 Electrical Box Wiring.........................................96 Apron Controls .................................................. 60 Electrical Box .....................................................97 Thread Dial ....................................................... 61 Spindle Motor .....................................................98 Thread Dial Chart ............................................. 61 Oil Pump Motor & Pressure Sensor .
                    
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                        For Machines Mfg. Since 3/11 EVS Toolroom Lathe w/DRO INTRODUCTION About This Machine Foreword Features "The screw cutting engine lathe is the oldest and As the name implies, these lathes feature EVS  most important of machine tools and from it all (Electronic Variable Speed) spindle control,  other machine tools have been developed. It was that allows the operator to quickly adjust the  the lathe that made possible the building of the spindle speed. One of four spindle speed ranges  steamboat, 
                    
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                        For Machines Mfg. Since 3/11 EVS Toolroom Lathe w/DRO INTRODUCTION General Identification G E D H K I J C L F B A M N O T S R P Q Figure 1. General identification (Model SB1060PF shown). A. Quick-Change Gearbox Controls K. Steady Rest B. Headstock Controls L. Tailstock w/MT#5 Quill C. D1-8 Camlock MT#7 Spindle M. Leadscrew D. EVS Control Panel N. Feed Rod E. Chuck Guard w/Safety Switch O. Spindle Rod F. 4-Way Tool Post P. Rod Support (SB1043PF/-45PF/-61PF only) G. Halogen Work Lamp Q. Chip Drawer
                    
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                        For Machines Mfg. Since 3/11 EVS Toolroom Lathe w/DRO INTRODUCTION Headstock Controls Controls &  Components D Refer to Figures 2–9 and the following  E descriptions to become familiar with the features  C and basic controls of this lathe. This knowledge  will be necessary to properly set up the lathe for  the test run and spindle break-in. B F To reduce the risk of  serious injury when using  A this machine, read and  understand this entire  manual before beginning any  lathe operations. Master
                    
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                        For Machines Mfg. Since 3/11 EVS Toolroom Lathe w/DRO INTRODUCTION Control Panel Carriage Controls P H I G L Q O T N S U J M K R V W Figure 4. Control panel. G.  Tachometer Display: Displays the current  Y X spindle speed in RPM. H.  Spindle Speed Dial: Electronically varies  Figure 5. Carriage controls. the spindle speed within the selected spindle  speed range. M. Carriage Handwheel: Moves the carriage  along the bed. Can be disengaged during  I.  Power Light: Illuminates when lathe controls  
                    
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                        For Machines Mfg. Since 3/11 EVS Toolroom Lathe w/DRO INTRODUCTION U. Thread Dial and Chart: Dial indicates when  Tailstock Controls to engage the half nut during threading  operations. Chart indicates on which thread  dial reading to engage the half nut for  AB specific inch thread pitches. AC AD AA V. Spindle ON/OFF Lever: Starts, stops and  reverses direction of spindle rotation. AF W. Feed ON/OFF Lever: Engages/disengages  AE power feed. X. Apron Feed Direction Knob: Changes  direction of ca
                    
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                        For Machines Mfg. Since 3/11 EVS Toolroom Lathe w/DRO INTRODUCTION Foot Brake This lathe is equipped with a foot brake (see  AG Figure 9) to quickly stop the spindle instead of  allowing it to coast to a stop on its own. Pressing  the foot brake while the spindle is ON also cuts  AH power to the motor. After the foot brake is used, the spindle ON/ OFF lever must be returned to the OFF (middle)  position to reset the spindle switches before  spindle rotation can be re-started. AJ AI Spindle ON/OF
                    
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                        For Machines Mfg. Since 3/11 EVS Toolroom Lathe w/DRO INTRODUCTION Product Specifications P.O. Box 2027, Bellingham, WA 98227  U.S.A.  © South Bend Lathe Co. www.southbendlathe.com MODEL SB1059F, SB1060PF, SB1061PF 18" EVS TOOLROOM LATHE w/DRO Model Number SB1059F SB1060PF SB1061PF Product Dimensions Weight 4400 lbs. 5170 lbs. 5940 lbs. Width (side-to-side)/Depth  3 1 1 1 1 1 90 ⁄4" x 27" x 62 ⁄4" 110 ⁄2" x 27" x 62 ⁄4" 130 ⁄4" x 27" x 62 ⁄4" (front-to-back)/Height 1 3 1 3 3 Foot Print (Width/Dep
                    
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                        For Machines Mfg. Since 3/11 EVS Toolroom Lathe w/DRO INTRODUCTION Model Number SB1059F SB1060PF SB1061PF Main Motor Type TEFC Induction TEFC Induction TEFC Induction Horsepower 10 HP 12.5 HP 12.5 HP Voltage 440V 440V 440V Phase 3-Phase 3-Phase 3-Phase Amps 16A 18A 18A Speed 0–3000 RPM 0–3000 RPM 0–3000 RPM Cycle 60 Hz 60 Hz 60 Hz Power Transfer V-Belt & Gear V-Belt & Gear V-Belt & Gear Shielded & Permanently Shielded & Permanently Shielded & Permanently  Bearings Sealed Sealed Sealed Coolant Mo
                    
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                        For Machines Mfg. Since 3/11 EVS Toolroom Lathe w/DRO INTRODUCTION Model Number SB1059F SB1060PF SB1061PF Headstock Information Spindle Bore 3.15 in. 3.15 in. 3.15 in. Spindle Taper MT#7 MT#7 MT#7 Number of Spindle Speeds Variable Variable Variable Range of Spindle Speeds 18–1800 RPM 18–1800 RPM 18–1800 RPM Spindle Type D1-8 Camlock D1-8 Camlock D1-8 Camlock Spindle Bearings Tapered Roller Tapered Roller Tapered Roller Tailstock Information Tailstock Quill Travel 6.5 in. 6.5 in. 6.5 in. Tailstoc
                    
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                        For Machines Mfg. Since 3/11 EVS Toolroom Lathe w/DRO INTRODUCTION Model Number SB1059F SB1060PF SB1061PF Construction Headstock Cast Iron Cast Iron Cast Iron Headstock Gears Flame-Hardened Steel Flame-Hardened Steel Flame-Hardened Steel Meehanite Castings with Meehanite Castings with Meehanite Castings with  Bed Induction-Hardened Ways Induction-Hardened Ways Induction-Hardened Ways Stand Cast Iron Cast Iron Cast Iron Paint Urethane Urethane Urethane Other Taiwan (Some Taiwan (Some Taiwan (Some
                    
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                        For Machines Mfg. Since 3/11 EVS Toolroom Lathe w/DRO INTRODUCTION Product Specifications P.O. Box 2027, Bellingham, WA 98227  U.S.A.  © South Bend Lathe Co. www.southbendlathe.com MODEL SB1042PF, SB1043PF, SB1045PF 21" EVS TOOLROOM LATHE w/DRO Model Number SB1042PF SB1043PF SB1045PF Product Dimensions Weight 5830 lbs. 6600 lbs. 8140 lbs. Width (side-to-side)/Depth  1 1 1 1 3 1 110 ⁄2" x 27" x 62 ⁄4" 130 ⁄4" x 27" x 62 ⁄4" 169 ⁄4" x 27" x 62 ⁄4" (front-to-back)/Height 3 3 3 3 Foot Print (Width/De
                    
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                        For Machines Mfg. Since 3/11 EVS Toolroom Lathe w/DRO INTRODUCTION Model Number SB1042PF SB1043PF SB1045PF Main Motor Type TEFC Induction TEFC Induction TEFC Induction Horsepower 12.5 HP 12.5 HP 12.5 HP Voltage 440V 440V 440V Phase 3-Phase 3-Phase 3-Phase Amps 18A 18A 18A Speed 0–3000 RPM 0–3000 RPM 0–3000 RPM Cycle 60 Hz 60 Hz 60 Hz Power Transfer V-Belt & Gear V-Belt & Gear V-Belt & Gear Shielded & Permanently Shielded & Permanently Shielded & Permanently  Bearings Sealed Sealed Sealed Coolant
                    
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                        For Machines Mfg. Since 3/11 EVS Toolroom Lathe w/DRO INTRODUCTION Model Number SB1042PF SB1043PF SB1045PF Headstock Information Spindle Bore 3.15 in. 3.15 in. 3.15 in. Spindle Taper MT#7 MT#7 MT#7 Number of Spindle Speeds Variable Variable Variable Range of Spindle Speeds 18–1800 RPM 18–1800 RPM 18–1800 RPM Spindle Type D1-8 Camlock D1-8 Camlock D1-8 Camlock Spindle Bearings Tapered Roller Tapered Roller Tapered Roller Tailstock Information Tailstock Quill Travel 6.5 in. 6.5 in. 6.5 in. Tailsto
                    
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                        For Machines Mfg. Since 3/11 EVS Toolroom Lathe w/DRO INTRODUCTION Model Number SB1042PF SB1043PF SB1045PF Construction Headstock Cast Iron Cast Iron Cast Iron Headstock Gears Flame-Hardened Steel Flame-Hardened Steel Flame-Hardened Steel Meehanite Castings with Meehanite Castings with Meehanite Castings with  Bed Induction-Hardened Ways Induction-Hardened Ways Induction-Hardened Ways Stand Cast Iron Cast Iron Cast Iron Paint Urethane Urethane Urethane Other Taiwan (Some Taiwan (Some Taiwan (Som
                    
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                        For Machines Mfg. Since 3/11 EVS Toolroom Lathe w/DRO SAFETY Understanding Risks of Machinery Operating all machinery and machining equipment can be dangerous or relatively safe depending  on how it is installed and maintained, and the operator's experience, common sense, risk awareness,  working conditions, and use of personal protective equipment (safety glasses, respirators, etc.). The owner of this machinery or equipment is ultimately responsible for its safe use. This  responsibility includ
                    
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                        For Machines Mfg. Since 3/11 EVS Toolroom Lathe w/DRO SAFETY Entanglement: Loose clothing, gloves, neckties, Chuck Keys or Adjusting Tools: Tools used to  jewelry or long hair may get caught in adjust spindles, chucks, or any moving/ moving parts, causing entanglement, rotating parts will become dangerous  amputation, crushing, or strangulation. projectiles if left in place when the machine  Reduce this risk by removing/securing is started. Reduce this risk by developing  these items so they can