ページ1に含まれる内容の要旨 
                    
                        Optimum Reliability in Motion Control 
 
 
 
SERVO DRIVE TYPE 
 
OPER TION AND MAINTENANCE MANUAL A  
 
 
 
 
 
 
 
 
 
  
11AR
ALPHA SERVO DRIVE INDEX                                                                                                                                                                                                                                                                                                                                                             
                    
                    ページ2に含まれる内容の要旨 
                    
                                Preface     Thank you for purchasing a SANDEX product. These instructions cover installation procedures procedures and maintenance  to be followed to ensure maximum performance from product Please read these i nstructions carefully before installing or trial operating of this product .  sure the product fits your specifications .      9 9  AR AR  --  S01 S01  A A  0 0  0 0  0 0  0 0    X X     | | | | | | | | |        a a  b b  c c  d d  e e  ff  g g  h h  I I               Shaft to sha 
                    
                    ページ3に含まれる内容の要旨 
                    
                          200 to 230VAC for 11AR & 15AR      f: Controller    :  0=Standard  x=Special requirements    g: Cable    :  0=3 meters length, w/o conduit  ength, w/o conduit  2=10 meters length, w/o conduit  3=15 meters length, w/o conduit  4=3 meters length, w/ conduit  5=5 meters length, w/ conduit  6=10 meters length, w/ conduit  7=15 meters length, w/ conduit  Y=Connectors Only    h: Control Software  Type of cont  :  0=Standard  x=Special requirements    I: Special Instructions  Include the symbol X in 
                    
                    ページ4に含まれる内容の要旨 
                    
                           S ymbols to ensure the safe and proper use of the Variax  Failure to obey t hese precautions can cause machine problems, accidents, or other unexpected        Warning   Indica   equipment.  Caution    Meaning of symbols  must not do.         General prohibition ouch Do Not T  to you or your equipment.            General  Pinch Point  Warning   emperature T  This symbol alerts you to actions that are reserved for  qualified service personnel only          Mandatory Action Electrical Grounding
                    
                    ページ5に含まれる内容の要旨 
                    
                          PREFACE PREFACE     SAFETY PRECAUTIONS SAFETY PRECAUTIONS   SAFETY PRECAUTIONS SAFETY PRECAUTIONS  3 3     S SYMBOLS TO ENSURE THE YMBOLS TO ENSURE THE SAFE AND PROPER USE SAFE AND PROPER USE OF THE  OF THE V VARIAX ARIAX  3 3  1.  OPERATING 1.  OPERATING THEORY THEORY  6 6  2.  HANDLING 2.  HANDLING YOUR SA YOUR SANDEX NDEX  7 7  2.1 2.1 I IDENTIFYING DENTIFYING A ALPHA LPHA S SERVO LAYOUT ERVO LAYOUT  7 7  3.  TRANSPORTATION 3.  TRANSPORTATION A AND ENVIRONMENT ND ENVIRONMENT  8 8  3.1 3.1
                    
                    ページ6に含まれる内容の要旨 
                    
                        5.6 5.6 D DATA SWITCH SETTINGS ATA SWITCH SETTINGS 22 22  6.  HANDLING 6.  HANDLING PROCED PROCEDUURES FOR TH RES FOR THE OUTPUT SHAFT OUTPUT SHAFT 23 23  6.1 6.1 T TABLE TYPE OUTPUT ABLE TYPE OUTPUT 23 23  7.  LUBRICATION 7.  LUBRICATION 24 24  4.5 4.5 P PURPOSE OF LUBRICATI URPOSE OF LUBRICATIOON N 24 24  7.2 7.2 O OIL SELECTION PRECAU IL SELECTION PRECAUTTIONS IONS 24 24  7.3 7.3 L LUBRICATING OIL VISC UBRICATING OIL VISCOOSIT SITYY’ ’S S 25 25  7.4 7.4 R RECOMMENDED LUBRICAT ECOMMENDED LUBRI
                    
                    ページ7に含まれる内容の要旨 
                    
                        Unit 2  Handling your Sandex   1.       shaf t. This cam interlocks with the turret portion of the output shaft. The turret has cam followers along   which are in contact with the tapered ribs on the cam. This contact or pressure is called  am followers along the rib surfaces thereby rotating the  edges of the cam although the cam followers stay in motion.    ays kept pressed against the tapered ribs to ensure an accurate  o followers can cause vibrations, noise, and also damage the cam and cam 
                    
                    ページ8に含まれる内容の要旨 
                    
                        Unit 2  Handling your Sandex   2.  Ha     or improper handling. Improper hand a    2.1 Identifying Alpha Servo layout      Fixed hollow flange  Installation surface  for indexing table.  Installation for   fixed table.  Oil cap  mounting bracket  Oil gauge  *Drain  at W - surface   Handling your Alpha Servo     on transmission system     Frictional torque within the rotation transmission system               Usage in dusty areas     Electrical currents     Improper maintenance and repairs     Mo
                    
                    ページ9に含まれる内容の要旨 
                    
                        Unit 3  Transportation and environment   3.    3.1  Shipping condition    thoroughly products that pass this inspection are shipped.   NDEX unit is filled with lubrication oil in accordance to the  customer ’ s operating speed and environment.        Remove the rust preventative solution with a light oil or thinner. Be careful not to let the      3.2  Temperatures     (1) For use between - ( - ° F) use a lubricating oil with a lower  mperatures and may not allow proper speed acceleration.    ° F
                    
                    ページ10に含まれる内容の要旨 
                    
                        Unit 3  Transportation and environment   oil seal may wear and thereby cause oil leaks. This is particularly evident when chemicals  are used. Chemicals can also cause and  your SANDEX unit      If the location for your SANDEX unit is very dusty, the air outlet in the oil  fill port may become an entrance into the housing. Placing an air filter over  this port should prevent dust from entering the housing. Electrical currents    If electricity passes through the SANDEX unit, minute dimples can 
                    
                    ページ11に含まれる内容の要旨 
                    
                        Unit 4  Installation  4.  I   Another e actions necessary.     Casing main body   Always use the lifting bolt holes provided on the housing of your SANDEX unit. Do not lift  a ffect the precision of the equipment, or  a   Each SANDEX unit has oil fill, drain and sight gauge ports. The unit should be mounted for  easy maintenance access to these ports.    sure the housing, shaft d imensions , and mounting holes comply with drawing specifications.  Also check the mounting area for perpendicularity
                    
                    ページ12に含まれる内容の要旨 
                    
                        Unit 4  Installation  4.2.2            Situation Installation Precaution  Design the control panel size, unit layout, and cooling  method so the temperature around the servo amplifier  Installation in a Control Panel  does not exceed 55°C (131 ° .  Minimize heat radiated from the heating unit as well as  any temperature rise caused by natural convection so  Installation Near a Heating Unit  the temperature around the servo amplifier does not  exceed 55°C (131 ° F) .  Installation Near a Source o
                    
                    ページ13に含まれる内容の要旨 
                    
                        Unit 4  Installation  4.2.4                                                                   12 12   Wiring Three Phase 200VAC                                                                                                                                                                                                                                                                                                                                                                                     
                    
                    ページ14に含まれる内容の要旨 
                    
                        Unit 4  Installation  4.2.5                                                                       13 13   Wiring Three Phase 400VAC                                                                                                                                                                                                                                                                                                                                                                                 
                    
                    ページ15に含まれる内容の要旨 
                    
                        Unit 4  Installation      4.3.1 Mounting the MP940  1. Insert the two mounting tabs on the bottom of the MP940 into the mounting holes                                2. Pressing in the direction of the arrows, insert the mounting tabs on the top of the    3. Insert the MP940 module fixing spring into the hole on the top of the SGDH.                4. While pulling on the fixing spring, pull the spring mounting hook on the top of  the MP940 case.  5. Mount following diagrams when mounting the MP9
                    
                    ページ16に含まれる内容の要旨 
                    
                        Unit 4  Installation  4.3.2 ral Devices                                                Motor power, and encoder are standard cables that are supplied by Sankyo America  Inc. The I/O connections are made by one of two options (see 4.4.2). The source power        15 15   cables will be supplied by the customer. Switch Box Or PLC Connection of Periphe                                                                                                                                                      
                    
                    ページ17に含まれる内容の要旨 
                    
                        Unit 4  Installation  4.4    Pow  Supplies DC +24V 400mA power supply to the MP940 module. The  connectors use a screw-mount terminal block BL3, 5/3F-AU (Weidmuller,  Inc.).    Pin#  Name  3  +24VDC input  2    1 FG Frame ground     aring Procedure  Use a twisted pair with a wire size of AWG#24 to AWG#20 when connecting the  24VDC power supply and MP940 Module power supply connector.                              16 16   Input Cable Prep 2.) 0V GND +24V Signal Name er Supply Connector Cable 1.) W
                    
                    ページ18に含まれる内容の要旨 
                    
                        Unit 4  Installation  4.4.1                                 - 28.8VDC  current        output         17 17   signals  load  24V 100mA 5.3mA rated  17.4 I/O Circuits                                                                                                                                                                                                                                                                                                                                                
                    
                    ページ19に含まれる内容の要旨 
                    
                        Unit 4  Installation  4.4.2                                and the cable with terminal    block are available options for your connection      Note: N/A connections are not  needed for the Alpha Servo  application.      18 18   The pigtail cable, Controller I/O connections                                                                                                                                                                                                                                   
                    
                    ページ20に含まれる内容の要旨 
                    
                        Unit 5  on      Generally, automated machinery using SANDEX units are complicated in design. This is based on the  uses as each component is mounted.     5.1 S etting encoder zero position  F n 0 0 0   to select the auxiliary function mode.  b) Select the user constant Fn008. Press the  or  cursor key to select the digit to set, and  then press the  or  cursor key to change the number.  F n 0 0 8   ay to appear.  P G L C 1  d) Using the  cursor key change this value to   P G L C 1   When th