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Operating Manual 
 
24685034, Rev. AE 
  
June 2011 
 Hydrastep 2468
 
 
 
Hydrastep 2468CB and 2468CD 
 
 
 
 
Electronic Gauging System 
 
 
(Dual Power Supply Version) 
 
  
 
 
  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
  
 
 
  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
www.mobrey.com 
 
                                                                                                                                                                      
                    
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                            CATEGORY SYMPTOM POSSIBLE CAUSES (See Note 1) SOLUTION (See Note 2)  PSU (AC)   Hydrastep system does not power-up.  Wrong voltage setting.  Refer to Part 1, Section 2.4.2.4.      Incorrect supply.        Blown fuse.        Incorrect cable termination.         PSU (DC)   Hydrastep system does not power-up.  Incorrect supply.  Refer to Part 1, Section 2.4.2.4.   Blown fuse.   Incorrect cable termination.  MAIN DISPLAY  Chequered / intermittent display.  Incorrect configuration. 
                    
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                        HYDRASTEP START-UP  It is possible that some of these conditions will be seen on a new Hydrastep installation.    ** This does not mean that the equipment you have purchased is faulty **    Due to the nature of the areas that Hydrastep is normally installed, various conditions can occur that make the instrument operate in an unusual manner.  It would be easy to think you have installed defective equipment, but it is very unlikely that this is the case.    Great care must be taken when installing
                    
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                          About this manual  This manual describes the Hydrastep 2468CB and 2468CD Electronic Gauging Systems along with the  recommended options. Except where stated otherwise, the information contained in this manual can be assumed  to apply to either system.    This manual is divided into three parts; the first covers the electrical/electronic system; the second describes the  pressure parts; the third is for coverage of all other aspects.      Part 1 – Electrical/Electronic System  Chapter 1 introdu
                    
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                        SYMBOLS USED IN THIS MANUAL AND ON THE UNIT            Symbol  Meaning          Direct Current            Alternating Current                    Earth (ground) terminal                        Protective conductor terminal                       Caution (refer to accompanying documents)                                                                                                                                                                                                                       
                    
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                                      Part 1    Hydrastep 2468CB & 2468CD  Electronic Gauging System  24685034  Pt.1-1                                                                                                                                                                                                                                                                                                                                                                                                                      
                    
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                          Pt.1-2  24685034                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                  
                    
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                                      DANGEROUS VOLTAGES ARE PRESENT IN  THIS EQUIPMENT. ANY WARNING NOTICES  OR PROCEDURES CONTAINED IN THIS  MANUAL OR ON THE EQUIPMENT SHOULD BE  STRICTLY OBSERVED TO MAINTAIN SAFETY.  THE USE OF THIS EQUIPMENT IN A MANNER  NOT SPECIFIED IN THIS MANUAL MAY IMPAIR  THE PROTECTION PROVIDED BY THIS  EQUIPMENT. GREAT CARE SHOULD BE  EXERCISED WHEN SERVICING THIS  EQUIPMENT.    TO ENSURE COMPLIANCE WITH THE EMC  DIRECTIVE (WHERE APPLICABLE) THE  INSTRUCTIONS ON CABLE SCREENING,  ROUTING AN
                    
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                            Pt.1-4  24685034                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                
                    
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                                Part 1   Contents      Chapter 1 Introduction to the Hydrastep 2468 Electronic  Gauging System  Chapter 2 2468CB & 2468CD Dual Power Supply Version  Chapter 3a 2468 - Relay Output Board Option  Chapter 3b Delay Relay Output Board Option  Chapter 3c 2468 Opto-isolated Output Board Option  Chapter 4 Remote Display Options 24683B C & D  24685034  Pt.1-5                                                                                                                                            
                    
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                            Pt.1-6  24685034                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                
                    
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                        Hydrastep 2468CB and 2468CD Manual Introduction to the Hydrastep 2468 Electronic Gauging System  1  Introduction to the Hydrastep 2468   Electronic Gauging System    Contents   Page No.  1.1 WATER LEVEL MEASUREMENT .......................................................... 3  1.2 HYDRASTEP 2468 ELECTRONIC GAUGING SYSTEM ....................... 5  1.2.1 INPUT BOARDS .................................................................................. 5  1.2.2 DISPLAY BOARDS .........................
                    
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                        Introduction to the Hydrastep 2468 Electronic Gauging System Hydrastep 2468CB and 2468CD Manual    0040           Figure 1.1 - Front panel of the Hydrastep 2468 gauging system  1-2  24685034                                                                                                                                                                                                                                                                                                                      
                    
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                        Hydrastep 2468CB and 2468CD Manual Introduction to the Hydrastep 2468 Electronic Gauging System  1.1 WATER LEVEL MEASUREMENT  The Hydrastep 2468 Electronic Gauging System is designed as an electronic alternative to  water level gauges on boilers, giving a more reliable and safer water level indication than  conventional visual gauges.  It uses the significant difference in resistivities of water and  steam in temperatures up to 370 C (698 F) to determine the water level.       Figure 1.2 - Sch
                    
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                        Introduction to the Hydrastep 2468 Electronic Gauging System Hydrastep 2468CB and 2468CD Manual                    Figure 1.3 - Typical Hydrastep 2468 System Installation  1-4  24685034                                                                                                                                                                                                                                                                                                                           
                    
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                        Hydrastep 2468CB and 2468CD Manual Introduction to the Hydrastep 2468 Electronic Gauging System  1.2 HYDRASTEP 2468 ELECTRONIC GAUGING SYSTEM  The Hydrastep 2468 is a sophisticated and flexible electronic gauging system.  It is supplied  in two main versions:   A Single Power Supply System with Local Level Display   A Dual Power Supply System with Local Level Display  For both systems, the printed circuit boards are housed in the same enclosure, allowing  customers full capability to expand th
                    
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                        Introduction to the Hydrastep 2468 Electronic Gauging System Hydrastep 2468CB and 2468CD Manual  1.2.3 SYSTEM FAULTS (2468CB OR 2468CD)  System fault indication, a yellow LED and an opto-isolated output, is provided for a ‘water  above steam’ condition, an electrode fault or wiring failure and the detection of an internal  fault.  A further fault is indicated when the electrode number switch is incorrectly set.  This  fault is indicated by a chequered display of red and green LEDs on the level d
                    
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                        Hydrastep 2468CB and 2468CD Manual Introduction to the Hydrastep 2468 Electronic Gauging System  1.4 HYDRASTEP 2468 UPGRADE PATHS AND AVAILABLE  OPTIONS  Table 1.1 describes the available versions of the Hydrastep 2468 Electronic Gauging System  and their possible options.  Available Options  Existing System Comments  Description Part No.    Relay output board 24680504C }  2468 CA  or       }    2468 CC Time delay relay 24680509B } Up to two boards (of any one  output board  } type) can be fitte
                    
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                        Introduction to the Hydrastep 2468 Electronic Gauging System Hydrastep 2468CB and 2468CD Manual      1-8  24685034