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                        Fry Warmer 
MODELS FW-12, FW-15, FW-12T, FW-15T, FW-15DTO 
Service Manual 
Serial Numbers 120182 and Higher 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
                                                                                                                                                                                                                                                                                                                                                                           
                    
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                        Warranty Information    LIMITED ONE YEAR WARRANTY  BKI (The "Company") warrants to the original purchaser that at time of shipment from the  Company factory, this equipment will be free from defect in materials and workmanship.  Written  notice of a claim under this warranty must be received by the Company within ONE YEAR from  the date of installation, but no longer than ONE YEAR AND THREE MONTHS from date of  shipment from the factory.  Defective conditions caused by abnormal use or misuse, la
                    
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                        Fry Warmer  Table of Contents    Table of Contents    Table of Contents .................................................................................................................................................... 1  Introduction.............................................................................................................................................................. 2  Safety Precautions ...................................................................................
                    
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                        Fry Warmer  Introduction    Introduction  Congratulations! You have chosen a Fry Warmer that will give you many years of fine service from the original  manufacturer, BKI.    The BKI name and trademark on this unit assures you of the finest in design and engineering — that it has been  built with care and dedication — using the best materials available. Attention to the operating instructions  regarding proper installation, operation, and maintenance will result in long lasting dependability to 
                    
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                        Fry Warmer  Introduction    Keep this manual with the Equipment   This manual is an important part of your equipment. Always keep it near for easy  access. If you need to replace this manual, contact:    BKI  Technical Services Department  P.O. Box 80400    Simpsonville, S.C.  29680-0400  Or call toll free: 1-800-927-6887   Outside the U.S., call 864-963-3471  Protect Children   Keep children away from this equipment. Children may not understand that this  equipment is dangerous for them and oth
                    
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                        Fry Warmer  Introduction    Safety Labels        4                                                                                                                                                                                                                                                                                                                                                                                                                                                                  
                    
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                        Fry Warmer  Installation    Installation    Serious injury, equipment damage or death could result if attempting to install this unit    yourself. Ensure that an authorized BKI service agent install the oven.  Instructions For Shipping Damage  You are responsible for filing all freight claims with the delivering truck line. Inspect all cartons and crates for  damage when they arrive. If there is damage noted to shipping crates or cartons, or, if a shortage is found, note  this on the bill of lad
                    
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                        Fry Warmer  Installation    8. Connect wires of power cord to power entry terminal block according to the wiring diagram attached to  the unit or provided in the Service Manual.    9. Position main unit on the adapter and secure using #8 sheet metal screws.    10. Fit pan insert to main unit by lifting the open side of pan insert over the two tabs on main unit and lower  the pan insert into the opening in the adapter.    Countertop Cutout (FW-12 & FW-12T)    1. Obtain a suitable countertop locat
                    
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                        Fry Warmer  Installation    Countertop Cutout    1. Obtain a suitable countertop location for the unit that will provide a clearance of 4” from the side louvers.     2. Cut a 16” x 18” hole in the countertop to fit the pan insert.     3. Using a 1/8” drill bit, drill holes in the countertop used to secure the main unit to the countertop.    4. Using a 2” hole saw, drill a hole in the countertop (under where the main unit will be secured) for the  power cord to pass through.    5. Feed power cord
                    
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                        Fry Warmer  Installation    4. Secure WB31216000 to countertop with # 8 sheet metal screws.    5. Seal WB31216000 to the countertop to conform to NSF Standard 4, Item 4.28. (Dow Corning RTV #732  Multi purpose Sealant.)    6. Feed power cord (supplied), up through holes in WB31216000.    7. Connect wires of power cord to power entry terminal block according to the wiring diagram attached to  the unit or provided in the Service Manual.    8. Position main unit on WB31216000.    9. Fit pan insert 
                    
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                        Fry Warmer  Installation    8. Position main unit on WB31211900.    9. Fit pan insert to main unit by lifting the open side of pan insert over the two tabs on main unit and lower  the pan insert into the opening in the countertop.    FW-15T/FW-15DTO (Bottom Breather)  Countertop Collar Weldment With Liner Pan (WB31217700)    1. Obtain a suitable countertop location for the unit.     2. Cut holes in the countertop for the countertop collar weldment with liner pan (WB31217700) according to  illust
                    
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                        Fry Warmer  Maintenance    Maintenance    Failure to comply with the maintenance below could result in a serious accident.     Electrocution, equipment failure or property damage could result if an unlicensed    electrician performs electrical repair. Ensure that a licensed electrician perform electrical  repair.  Scheduled Maintenance  Cleaning  This unit should be cleaned at the end of each working day. Use the following procedure:    Failure to remove power from this unit may cause severe ele
                    
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                        Fry Warmer  Maintenance    Troubleshooting  Refer to the table below for troubleshooting information.     Problem Cause Possible Solution  Warmer chute is not Ceramic heating Contact an authorized BKI service agent for  holding heat element failure corrective action.  Noisy fan Fan blade is dirty or fan Contact an authorized BKI service agent for  bearings are failing corrective action.  FW-15/FW-15T/FW-15DTO (Bottom Breather)  No power to unit. Make sure that the circuit breaker and switch at t
                    
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                        Fry Warmer  Replacement Parts    Replacement Parts  Use the information in this section to identify replacement parts. To order replacement parts, call your local BKI  sales and service representative. Before calling, please note the serial number on the rating tag affixed to the unit.  Components  FW-12/FW-15 CUF (Side Breather)      12                                                                                                                                                                 
                    
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                        Fry Warmer  Replacement Parts    PART # QTY DESCRIPTION  B0066 1 BULB, 40A15 130V TEFLON COATED   C0119 1 CALROD, 120V 1000W 140C C/U SWITCH   C0080 2 CALROD, 120V 400W CERAMIC   CS0024 1 CORD SET, 12/3 SJTO 8' 30"LEAD   FB31204803 1 DIVIDER PAN FW CUF   WB31219900 1 GREASE DEFL.RET.BRKT.WELD FW   LH0021 1 LAMPHOLDER, #62602 HI TEMP   M0093 1 MOTOR BLOWER ASSY 120V   P0129 1 PAN INSERT 12" FW   P0121 1 PAN INSERT 15" FW   S0356 1 SWITCH, ROCKER 16A 250V     13                                    
                    
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                        Fry Warmer  Replacement Parts    FW-12/FW-15 PASS THRU (Side Breather)        14                                                                                                                                                                                                                                                                                                                                                                                                                                    
                    
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                        Fry Warmer  Replacement Parts      PART # QTY DESCRIPTION  B0555* 1 BULB, 150W 240V HALOGEN COATED (220V England)  B0066 1 BULB, 40A15 130V TEFLON COATED   C0119 1 CALROD, 120V 1000W 140C C/U SWITCH   C0080 2 CALROD, 120V 400W CERAMIC   C0127* 1 CALROD, 220V 1000W 140C C/U SWITCH (220V England)  C0057* 2 CERAMIC HTR 400W FULL SIZE 220/240V (220V England)  CS0024 1 CORD SET, 12/3 SJTO 8' 30"LEAD   FB31201503 1 DIVIDER PAN, FW15   WB31219900 1 GREASE DEFL.RET.BRKT.WELD FW   LH0021 1 LAMPHOLDER, #6
                    
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                        Fry Warmer  Replacement Parts    FW-15 CUF (Bottom Breather)          16                                                                                                                                                                                                                                                                                                                                                                                                                                            
                    
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                        Fry Warmer  Replacement Parts      PART # QTY DESCRIPTION  B0066 1 BULB, 40A15 130V TEFLON COATED   C0119 1 CALROD, 120V 1000W 140C C/U SWITCH   C0080 2 CALROD, 120V 400W CERAMIC   CS0024 1 CORD SET, 12/3 SJTO 8' 30"LEAD   FB31204803 1 DIVIDER PAN FW CUF   WB31219900 1 GREASE DEFL.RET.BRKT.WELD FW   LH0021 1 LAMPHOLDER, #62602 HI TEMP   M0093 1 MOTOR BLOWER ASSY 120V   P0121 1 PAN INSERT 15" FW     17                                                                                                
                    
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                        Fry Warmer  Replacement Parts    FW-15 PASS THRU (Bottom Breather)        18