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IDEAL INDUSTRIES, INC. 
TECHNICAL MANUAL 
MODEL:  61-320 
MODEL:  61-322 
MODEL:  61-324 
 
 
The Service Information provides the following information: 
•   Precautions and safety information 
•   Specifications     
•   Performance test procedure 
•   Calibration and calibration adjustment procedure 
•   Basic maintenance (cleaning, replacing the battery and fuses) 
 
 
 
 
 
 
 
 
 
 
 
 
 
Form Number:  TM61320-2-4 
Revision: 2. Date:  Sep 2002
 
Form number TM61320-2-4 Rev 2 Se
                    
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                            TABLE OF CONTENTS     Page  #  Introduction 1  1  Precautions and Safety Information  1  Symbols  2  Safety   Specifications 3       General Specification  3       Voltage Specifications  4       Current Specifications 5  5       Resistance, Diode, Continuity Specifications  6       Capacitance, Frequency Specifications  7       Physical and environment characteristics  7       Certification and compliance  8       Required Equipment  9  Basic Maintenance       Opening the Meter Case 9      
                    
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                          Page 1    Introduction  Warning  To avoid shock or injury, do not perform the verification tests or calibration procedures  described in this manual unless you are qualified to do so.  The information provided in this document is for the use of qualified personnel only.    Caution  The 61-320, 61-322, and 61-324 contain parts that can be damaged by static discharge.  Follow the standard practices for handling static sensitive devices.    For additional information about IDEAL INDUSTRIES, INC. 
                    
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                          Page 2    SAFETY    Review the following safety precautions to avoid injury and prevent damage to this product or any products   connected to it. To avoid potential hazards, use the product only as specified.    CAUTION. These statements identify conditions or practices that could result in damage to the                              equipment or other property.    WARNING. These statements identify conditions or practices that could result in personal injury or                               lo
                    
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                          Page 3    SPECIFICATIONS  All specifications are warranted unless noted typical and apply to the 61-320, 61-322 and 61-324.    Stated accuracies are at 23ºC ± 5ºC at less than 80% relative humidity and without the battery   indicator displayed.    General specifications    Characteristics Description  Display count 6,000  Numeric update rate 1.5 times / sec   Polarity display Automatic  Overrange display “OL” is displayed  Low voltage indicator    is indicated  Automatic power-off time Automat
                    
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                          Page 4    Measurement Characteristics  Accuracy is ± (% reading + number of digits) at 23°C ± 5°C, less than 80% R.H.    DC Volts   Over voltage  Range  Resolution  Accuracy    protection  600.0mV 100µV     6.000V    1mV    60.00V  10mV ±(0.5% + 2dgt) 1000V rms   600.0V 100mV  1000V      1V    AC Volts   Over voltage  Range  Resolution  Accuracy    protection  600.0mV 100µV Unspecified     6.000V    1mV  ±(0.9% + 5dgt)    60.00V  10mV 1000V rms  50Hz ~ 500Hz   600.0V 100mV  *  750V      1V  In
                    
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                          Page 5    DC Current                       Over voltage  Range  Resolution  Accuracy    protection  600.0µA 1mV  6000µA 1mV  600V rms1A (600) Fast  ±(1.0%+2 dgt)  blow fuse  60.00mA 10mV  600.0mA 100mV    AC Current                       Over voltage  Range  Resolution  Accuracy    protection  600.0µA 1mV  600V rms  6000µA 1mV  ±(1.5%+2 dgt)  1A (600) Fast blow  50Hz ~ 500Hz   *  60.00mA 10mV  fuse  600.0mA 100mV  Voltage Burden:  µA: <4mV / µA                                  mA: 2V max.    *
                    
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                          Page 6    Frequency  Overload  Range Sensitivity Accuracy  protection     6000Hz  100mV rms *  60.00KHz  Frequency :  600V rms  600.0KHz  0.01%±1digit  6.000MHz 250mV rms  60.00MHz 1V rms  * Less than 20Hz, the sensitivity is 1.5V rms.    Capacitance  Overload  Range  Accuracy  protection  6.000nF  60.00nF  600.0nF  6.000µF ±(1.9% + 8 dgt) 600V rms  60.00µF  600.0µF  6.000mF  *  * < 100 dgt of reading rolling.    Form number TM61320-2-4 Rev 2 September 2002                                     
                    
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                          Page 7    Physical and Environmental Characteristics  Characteristics Description      158mm x 76mm x 38mm         Dimensions (H x W x D)   164mm x 82mm x 44mm (with holster)       Weight (with battery)       0.3Kg       With holster       0.5Kg  Environmental Characteristics Description      Temperature operating     0 to + 50ºC                   Non-Operating     -20 to + 60ºC      Humidity (operating)     < 80% R.H.      Altitude Operating     2,000 m (6560 ft.)                        Non-O
                    
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                          Page 8    Required Equipment            Required equipment is listed in Table B. If the recommended models are not available, equipment with             equivalent specifications may be used.            Repairs or servicing should be performed only by qualified personnel.    Table B. Required Equipment  Equipment Required Characteristics Recommended Model      Calibrator AC Voltage Range: 0-750 VAC Fluke 5500 or Wavetek  Accuracy: ±0.07% (Basic) 9100 Calibrator or   Frequency Range: 40 ~ 1KHz 
                    
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                          Page 9    Basic Maintenance  Warning            To avoid shock, remove the test leads and any input signals before opening the case or replacing            the battery or fuses.    Opening the Meter Case  Caution            To avoid unintentional short circuit, always place the uncovered meter assembly on a protective             surface. When the case of the meter is open, circuit connections are exposed.    To open the meter case, refer to Figure 1A and do the following:  1. Disconnect test 
                    
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                          Page 10    Testing Fuses  To test the internal fuses of the meter:  1. Turn the rotary selector switch to the Ω position.  2. To test FS1, plug a test lead into V ΩHz input terminal and touch the probe to the mA input terminal. The       display should indicate between 0.0 to 0.2 Ω. FS1 (1A 600V - Bussmann BBS-1 recommended). If display       reads higher than 0.2 Ω, replace the fuse.    Fuse Replacement  Refer to Figure 1B to replace the fuse:       Figure 1B    Use only a fuse with the amper
                    
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                          Page 11    Performance Tests  The following performance tests verify the complete operability of the meter and check the accuracy of each   meter function against the meter’s specifications.    Accuracy specifications are valid for a period of one year after calibration, when measured at an operating   temperature of 18ºC to 28ºC and at a maximum of 80% relative humidity.    To perform the following tests, it is not necessary to open the case; no adjustments are necessary. Merely   make the re
                    
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                          Page 12    Table 1 AC Voltage Test:   Step Input Frequency Reading  1 5.800V 50Hz 5.743 to 5.857  2 5.800V 500Hz 5.743 to 5.857  3 58.00V 50Hz 57.43 to 58.57  4 58.00V 500Hz 57.43 to 58.57  5 580.0V 50Hz 574.3 to 585.7  6 580.0V 500Hz 574.3 to 585.7  7 750V 50Hz 738 to 762  8 750V 500Hz 738 to 762  6. Turn the rotary switch to “V ” position.  7. Set the calibrator for the voltage from step 1 to 6 in Table 2.  8. Compare the reading on the meter display with the display reading shown in Table 2
                    
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                          Page 13    Testing the Capacitance Function  The meter measures capacitance by charging the capacitor with a known direct current, measuring the   resultant voltage, and calculating the capacitance.  If the same capacitance is measured on an impedance   bridge, a different reading may result. This variance is likely to be greater at higher frequencies.    To verify the accuracy of the capacitance measuring function, do the following:   1. Apply the capacitor to the V ΩHz and COM inputs on the 
                    
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                          Page 14    Table 5 AC mA Test:  Step Source  Frequency Reading  1 58.00mA 50Hz 56.93 to 59.07  2 58.00mA 500Hz 56.93 to 59.07  3 580.0mA 50Hz 569.3 to 590.7  4 580.0mA 500Hz 569.3 to 590.7    6. Turn the rotary switch to mA .  7. Apply the inputs for steps 1-2 in Table 6.  8. For each input, compare the reading on the meter display to the reading in Table 6.  9. If the display reading falls outside of the range shown in Table 6, the meter does not meet specification.    Table 6 DC Current Test
                    
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                          Page 15    Table 8 Frequency Test:  Step Source Level Reading  1 5.600KHz 100mV rms 5.598 to 5.602  2 56.00KHz 100mV rms 55.98 to 56.02  3 560.0KHz 100mV rms 559.8 to 56.02  4 5.600MHz 250mV rms 5.598 to 5.602  5 56.00MHz 1V rms 55.98 to 56.02    Calibration  Calibrate the meter once a year to ensure that it performs according to specifications.  Perform calibration at an ambient temperature of 23ºC ±2ºC and relative humidity of 75% or less     Calibration for the Model 61-320, 61-322 and 61-3
                    
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                          Page 16            Figure 3 - Calibration Adjustment Points    Form number TM61320-2-4 Rev 2 September 2002                                                                                                                                                                                                                                                                                                                                                                                                       
                    
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                          Page 17    Form number TM61320-2-4 Rev 2 September 2002